GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

  1. Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement .

  2. Object Number: 1212010  Size: SH
  3. Disconnect the electrical connector from the secondary air injection (AIR) shut-off valve.

  4. Object Number: 784721  Size: SH
  5. Loosen and lower the pinch clamp securing the intermediate hose to the AIR shut-off valve.
  6. Disconnect the intermediate hose from the AIR shut-off valve.

  7. Object Number: 1212011  Size: SH
  8. Remove the 2 nuts (1) securing the AIR shut-off valve (2) to the outlet pipe and bracket.
  9. Remove the AIR shut-off valve (2).

    Discard the gasket.

Installation Procedure


    Object Number: 1212011  Size: SH
  1. Position the secondary air injection (AIR) shut-off valve (2) with a new outlet pipe gasket to the outlet pipe and bracket.
  2. Notice: Refer to Fastener Notice in the Preface section.

  3. Install the 2 nuts (1) securing the AIR shut-off valve (2) to the outlet pipe and bracket.
  4. Tighten
    Tighten the nuts to 9 N·m (80 lb in).


    Object Number: 784721  Size: SH
  5. Connect the intermediate hose to the AIR shut-off valve.
  6. Position the pinch clamp securing the intermediate hose to the AIR shut-off valve.


    Object Number: 1212010  Size: SH
  7. Connect the electrical connector to the AIR shut-off valve.
  8. Install the air cleaner assembly. Refer to Air Cleaner Assembly Replacement .