• | A thermal switch that is located on the back of the compressor will open when compressor temperatures reach 155°C (311°F). When the thermal switch is open, supply voltage is removed from the A/C compressor clutch. |
• | The condition may be intermittent. Refer to Testing for Intermittent Conditions and Poor Connections in Wiring Systems. |
The numbers below refer to the step numbers on the diagnostic table.
Placing the mode switch in any position other than OFF, along with placing the air temperature control switch in a cold setting, activates A/C operation. For the purpose of this and future steps where A/C operation is necessary, Bi-Level mode is used for consistent testing.
The HVAC control module (IPM) is inoperative when the module does not respond to any operator control requests to enable the A/C compressor. The blower motor may still operate independent of the A/C controls.
Step | Action | Yes | No |
---|---|---|---|
Schematic Reference: HVAC Schematics Connector End View Reference: HVAC Connector End Views DEFINITION: The A/C compressor clutch will not engage when an A/C request has been made and a Powertrain DTC has not been set. | |||
1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
Is the engine coolant temperature (ECT) indicator illuminated? | Go to Engine Coolant Temperature Indicator Always On in Engine Cooling | Go to Step 3 | |
Important: Ambient air temperature must be above 3°C (38°F).
Does the A/C compressor operate? | Go to Diagnostic Aids | Go to Step 4 | |
4 |
Are the low and high side pressure values within the allowable limits for the recorded ambient air temperature, and within 103 kPa (15 psi) of each other? | Go to Step 5 | Go to Leak Testing in Heating, Ventilation and Air Conditioning |
5 |
Are the high side pressure values with 103 kpa (15 psi) of each other? | Go to Step 6 | Go to Step 18 |
Is the HVAC control module (IPM) inoperative? | Go to Step 17 | Go to Step 7 | |
7 |
Does the scan tool indicate that the A/C Clutch (desired) parameter is ON? | Go to Step 8 | Go to Step 9 |
8 | With a scan tool, observe the A/C Clutch (actual) parameter in the DIM A/C Information list. Does the scan tool indicate that the A/C Clutch (actual) parameter is ON? | Go to Step 11 | Go to Step 31 |
9 | With a scan tool, observe the Control Head (desired) parameter in the DIM A/C Information list. Does the scan tool indicate that the Control Head (desired) parameter is ON? | Go to Step 10 | Go to Step 30 |
10 | With a scan tool, observe the Temperature Status parameter in the DIM A/C Information list. Does the scan tool indicate that the Temperature Status parameter is OK? | Go to Step 28 | Go to Engine Overheating in Engine Cooling |
11 | With a scan tool, command the A/C compressor clutch relay ON and OFF. Does the A/C compressor clutch relay turn ON and OFF with each command? | Go to Step 15 | Go to Step 12 |
12 |
Does the test lamp illuminate? | Go to Step 13 | Go to Step 25 |
13 |
Does the test lamp turn ON and OFF with each command? | Go to Step 27 | Go to Step 14 |
14 | Does the test lamp remain illuminated with each command? | Go to Step 21 | Go to Step 20 |
15 |
Does the test lamp illuminate? | Go to Step 16 | Go to Step 24 |
16 |
Does the A/C compressor clutch engage? | Go to Step 27 | Go to Step 22 |
17 | Test the ignition voltage circuit to the IPM for a short to ground, a high resistance, or an open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 38 | Go to Step 19 |
18 | Test the ground circuit of the A/C pressure sensor for an open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 38 | Go to Step 26 |
19 | Test the ground circuit to the IPM for an open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 38 | Go to Step 30 |
20 | Test the control circuit of the A/C compressor clutch relay for an open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 38 | Go to Step 31 |
21 | Test the control circuit of the A/C compressor clutch relay for a short to ground. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 38 | Go to Step 31 |
22 | Test the A/C compressor clutch supply voltage circuit at the A/C compressor clutch for a short to ground, a high resistance, or an open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 38 | Go to Step 23 |
23 | Test the ground circuit of the A/C compressor clutch for a high resistance or an open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 38 | Go to Step 29 |
24 | Repair the switch side voltage supply circuit of the A/C compressor clutch relay. Refer to Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 38 | -- |
25 | Repair the coil side voltage supply circuit of the A/C compressor clutch relay. Refer to Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 38 | -- |
26 | Inspect for poor connections at the harness connector of the A/C high pressure sensor. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 38 | Go to Step 33 |
27 | Inspect for poor connections at the A/C compressor clutch relay. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 38 | Go to Step 34 |
28 | Inspect for poor connections at the DIM. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 38 | Go to Step 32 |
29 | Inspect for poor connections at the harness connector of the A/C compressor clutch. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 38 | Go to Step 35 |
30 | Inspect for poor connections at the harness connector of the IPM. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 38 | Go to Step 36 |
31 | Inspect for poor connections at the harness connector of the powertrain control module (PCM). Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 38 | Go to Step 37 |
32 | Replace the DIM. Refer to Control Module References in Computer/Integrating Systems for replacement, setup, and programming. Did you complete the replacement? | Go to Step 38 | -- |
33 | Replace the A/C high pressure switch. Refer to Air Conditioning (A/C) Refrigerant Pressure Sensor Replacement in Heating, Ventilation and Air Conditioning. Did you complete the replacement? | Go to Step 38 | -- |
34 | Replace the A/C compressor clutch relay. Did you complete the replacement? | Go to Step 38 | -- |
35 | Replace the A/C compressor. Refer to Air Conditioning Compressor Replacement in Heating, Ventilation and Air Conditioning. Did you complete the replacement? | Go to Step 38 | -- |
36 | Replace the IPM. Refer to Control Module References in Computer/Integrating Systems for replacement, setup, and programming. Did you complete the replacement? | Go to Step 38 | -- |
37 | Replace the PCM. Refer to Control Module References in Computer/Integrating Systems for replacement, setup, and programming. Did you complete the replacement? | Go to Step 38 | -- |
38 | Operate the system in order to verify the repair. Did you correct the condition? | System OK | Go to Step 4 |