Removal Procedure
- Remove the fuel injector sight shield. Refer to Fuel Injector Sight Shield Replacement in Engine Mechanical.
- Disconnect the ignition control module (ICM) electrical connector.
- Disconnect the secondary air injection (AIR) vent solenoid electrical connector.
- Remove the AIR shut-off valve. Refer to Secondary Air Injection Shutoff Valve Replacement - Bank 1 .
- Using the removal sequence, remove the ignition cassette retaining bolts.
- Carefully, remove the ignition cassette.
Installation Procedure
- Connect the spark plug boots to the spark plugs.
- Carefully, install the ignition cassette.
- Install the ignition cassette retaining bolts.
- Install the AIR shut-off valve. Refer to Secondary Air Injection Shutoff Valve Replacement - Bank 1 .
- Reconnect the AIR vent solenoid electrical connector.
- Reconnect the ignition cassette electrical connector.
- Install the fuel injector sight shield. Refer to Fuel Injector Sight Shield Replacement in Engine Mechanical.
Important: Be sure the ignition cassette grounding spring and insulator are in place when installing the ignition cassette.
Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
Tighten
Using the installation torque sequence, tighten the ignition cassette
retaining bolts to 9 N·m (80 lb in).
