Intake Manifold Installation Seville/DeVille

1. Install the intake manifold, fitting the plenum duct over the intake manifold duct.




Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

2. Install the intake manifold bolts.

Tighten
Tighten the intake manifold bolts to 10 N·m (89 lb in).




3. Tighten the plenum duct clamp (1) to the intake manifold.

Tighten
Tighten the plenum duct clamp to 2.75 N·m (24 lb in).




4. Install the fuel rail with injectors.
5. Install the fuel rail bolts.

Tighten
Tighten the fuel rail bolts to 10 N·m (89 lb in).




6. Install the fuel rail bracket nut to the engine lift bracket.

Tighten
Tighten the fuel rail bracket nut to 10 N·m (89 lb in).




7. Install the fuel injector wiring harness.
8. Connect the fuel injector electrical connectors (1) to the fuel injectors.



9. Install the PCV dirty air tube to the PCV valve and the intake manifold.



10. Install the PCV fresh air feed tube to the camshaft cover and the water crossover.



11. Install the fuel pressure regulator vacuum tube to the fuel pressure regulator and the throttle body.



12. Install the brake booster hose to the throttle body.

Intake Manifold Installation Eldorado

1. Install the intake manifold, fitting the plenum duct over the intake manifold neck.



2. Loosely install the intake manifold bolts.




Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

3. Tighten the intake manifold bolts in sequence (1-10).

Tighten
Tighten the intake manifold bolts to 10 N·m (89 lb in).




4. Tighten the plenum duct clamp (1) to the intake manifold.

Tighten
Tighten the plenum duct clamp to 2.75 N·m (24 lb in).




5. Inspect the fuel injector O-rings. Ensure the fuel injector O-rings are not missing, mis-aligned or damaged. Replace the O-rings if necessary.
6. Lubricate the intake manifold fuel injector bores with light mineral oil GM P/N 9981704, clean engine oil, or equivalent.
7. Install the fuel rail with fuel injectors as an assembly.
8. Install the fuel rail studs.

Tighten
Tighten the fuel rail studs to 9 N·m (80 lb in).




9. Install the fuel rail bracket bolt to the water crossover.

Tighten
Tighten the fuel rail bracket bolt to 25 N·m (18 lb ft).




10. Install the fuel injector wiring harness.
11. Connect the fuel injector electrical connectors (1) to the fuel injectors.



12. Install the vacuum source tube to the intake manifold.



13. Install the PCV dirty air tube to the PCV orifice in the right camshaft cover and to the intake manifold.



14. Install the PCV fresh air feed tube to the camshaft cover and the throttle body.



15. Install the fuel pressure regulator vacuum tube to the fuel pressure regulator and the water crossover.



16. Install the brake booster hose to the throttle body.