- Position the 1-2-3-4,
4-5 clutch assembly (4) on the work table so that the rear of the assembly
is up.
- Remove the retaining ring (1) from the 1-2-3-4,
4-5 clutch assembly.
- Remove the input sun gear (3) with the input drive flange (2)
attached.
- Remove the input sun gear from the drive flange.
- Remove the bronze thrust washer (1)
from the 4-5 drive hub (2).
- Remove the 4-5 drive hub (1).
Important: The thrust bearing assembly may stick to
the 1-2-3-4 clutch drive hub or the 4-5 clutch drive hub.
- Remove the thrust bearing assembly (2) from the rear of the 1-2-3-4
clutch drive hub (3) or the front of the 4-5 clutch drive hub (1).
- Remove the 1-2-3-4 clutch drive hub (3).
Important: The thrust bearing assembly may stick to
the rear of the turbine shaft or the front of the 1-2-3-4 clutch
drive hub.
- Remove the thrust bearing assembly (4) from the rear of the turbine shaft (5)
or the front of the 1-2-3-4 clutch drive hub (3).
- Remove seven 4-5 clutch steel plates (1) and six 4-5 clutch
fiber plates (2) from the 1-2-3-4, 4-5 clutch housing (3).
- Remove the internal spiral retaining ring (1)
from the 1-2-3-4 clutch backing plate (3).
- Remove the retaining ring (2) from the turbine shaft (4).
- Remove the 1-2-3-4 clutch backing plate (3) from
the turbine shaft (4).
- Remove six 1-2-3-4 clutch fiber plates (1) and six
1-2-3-4 clutch steel plates (2) from the turbine shaft (3).
Caution: Personal injury and/or property damage may result from
the movement of the 1-2-3-4, 4-5 clutch housing or the turbine
shaft. The 1-2-3-4, 4-5 clutch housing and turbine shaft are
held together by a retaining ring. Removing the retaining ring allows the turbine
shaft and the 1-2-3-4, 4-5 clutch housing to move freely.
When removing the retaining ring, make sure the 1-2-3-4, 4-5
clutch housing and the turbine shaft are restrained from moving .
- Remove the retaining ring (1) from the turbine shaft (3).
- Remove the 1-2-3-4, 4-5 clutch housing (2)
from the rear of the turbine shaft.
- Remove 2 overlap seal rings (4) from the turbine shaft.
- Position the 1-2-3-4, 4-5 clutch housing (2)
on the work table so that the rear of the housing is facing up.
- Remove the retaining ring (1) from the 1-2-3-4
clutch piston housing (3).
- Position the 1-2-3-4,
4-5 clutch housing (7) on the base of J 24204-2
(8) so that the rear of the housing is facing up.
- Install J 43777
(5)
onto the 1-2-3-4 clutch piston return spring assembly.
- Align the J 43777
(5)
notch with the gap in the retaining ring (6).
- Install the J 43777
(4)
extension onto the shaft of J 24204-2
(8).
- Install the J 24204-2
ball
bearing (3) and washer (2) onto the shaft of J 24204-2
.
- Install the J 24204-2
wing
nut (1) onto the shaft of J 24204-2
(8).
- Compress the return spring assembly until the retaining ring (6)
can be removed.
- Remove the retaining ring (6) from the groove in the 1-2-3-4,
4-5 clutch housing inner hub.
- Remove J 24204-2
andJ 43776
from the 1-2-3-4,
4-5 clutch housing.
- Remove the retaining ring (6) from the 1-2-3-4,
4-5 clutch housing (7).
- Remove the 1-2-3-4 clutch
piston return spring assembly (1) from the 1-2-3-4 clutch
piston (3).
- Remove the 1-2-3-4 clutch piston (3), with the
1-2-3-4 clutch balance piston (2) attached, from the 1-2-3-4,
4-5 clutch housing.
- Remove the 1-2-3-4 clutch balance piston (2)
from the 1-2-3-4 clutch piston (3).
- Remove the seal rings (1) and (2)
from the 1-2-3-4 clutch piston (3).
- Position the 1-2-3-4,
4-5 clutch housing (8) on the base of J 24204-2
(10) so that the rear of the housing is facing up.
- Align J 43776-2 (7) so that the bowl is facing down.
- Install J 43776-2 (7) onto the shaft of J 43776-2 (10)
and onto the 4-5 clutch piston return spring assembly. Make sure the rim of
J 43776-2 almost touches the retaining ring.
- Install J 43776
(5)
spring onto the shaft of J 24204-2
(10).
Important: J 43776-1 has 2 notches. Either
notch can fit over the ball of the 1-2-3-4 clutch piston housing,
but only one notch also leaves the holes in the retaining ring easily accessible.
- Align J 43776-2 (4) so that:
• | One notch fits over the ball of the 1-2-3-4 clutch piston
housing (9). |
• | The holes in the retaining ring (6) are easily accessible. |
- Install J 43776-2 (4) onto the shaft of J 24204-2
.
- Install the J 24204-2
ball
bearing (3) and washer (2) onto the shaft of J 24204-2
(10).
- Install the J 24204-2
wing
nut (1) onto the shaft of J 24204-2
(10).
Important: Make sure the J 43776-2 notch remains
over the ball of the 1-2-3-4 clutch piston housing while the return
spring assembly is being compressed.
- Compress the return spring assembly until the retaining ring (6) can
be removed.
- Remove the retaining ring (6) from the groove in the 1-2-3-4,
4-5 clutch housing inner hub and move the retaining ring over the top of J 43776-2 (7).
- Remove J 24204-2
andJ 43776
from the 1-2-3-4,
4-5 clutch housing.
- Remove the retaining ring (6) from the 1-2-3-4,
4-5 clutch housing.
- Remove the 1-2-3-4 clutch
piston housing (1) from the 1-2-3-4, 4-5 clutch housing (3).
- Remove the 4-5 clutch piston return spring assembly (2) from
the 4-5 clutch piston (4).
- Remove the retaining ring (1) from
the 1-2-3-4, 4-5 clutch housing.
- Remove the 4-5 clutch piston (3) with the 4-5 clutch
balance piston (2) attached.
- Remove the 4-5 clutch balance piston (2) from the 4-5
clutch piston (3).
- Remove
the O-ring (1) from the inner hub of the 1-2-3-4, 4-5
clutch housing (2).
- Remove 3 piston seal rings (1, 2,
and 3) from the 4-5 clutch piston (4).