Removal Procedure
Caution: Refer to Brake Fluid Irritant Caution in the Preface section.
Notice: Refer to Brake Fluid Effects on Paint and Electrical Components Notice in the Preface section.
- Apply the park brake and block the wheels.
- Remove
the brake master cylinder. Refer to
Master Cylinder Replacement
.
- Remove the vacuum hose from the brake booster check valve.
- Remove
the pushrod retaining clip (4) from the brake pedal stud (1).
- Remove the stop lamp switch (2) and the pushrod (3) from
the brake pedal stud (1).
- Remove the 4 vacuum booster mounting nuts.
- Remove the vacuum booster.
- Remove the gasket from the booster and discard.
Installation Procedure
- Install the gasket to the booster.
- Install the vacuum booster.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the 4 vacuum booster mounting nuts.
Tighten
Tighten the nuts to 36 N·m (27 lb ft).
- Install
the pushrod (3) and the stoplamp switch (2) to the brake pedal stud (1).
- Install the pushrod retaining clip (4) to the brake pedal stud (1).
- Install the vacuum hose to the brake booster check valve.
- Install
the master cylinder. Refer to
Master Cylinder Replacement
.
- Release the park brake and unblock the wheels.