GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

  1. Remove the evaporator core. Refer to Auxiliary Air Conditioning Evaporator Replacement .

  2. Object Number: 624071  Size: SH
  3. Carefully remove the sealer packed around the Thermal Expansion Valve (TXV). Reuse the sealer on the replacement TXV.
  4. Important: Note the mounting location and the orientation of the tube on the core.

  5. Remove the clip retaining the capillary tube to the evaporator core.
  6. Disconnect the evaporator tube connections from the TXV.
  7. Remove the TXV from the tubes.

Installation Procedure


    Object Number: 624071  Size: SH
  1. Install the TXV to the tubes.
  2. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  3. Connect the evaporator tube connections from the TXV.
  4. Tighten
    Tighten the tube connections to 28 N·m (21 lb ft).

    Important: Install the clip and the tube in the location and the orientation as noted during the disassembly.

  5. Install the clip in order to retain the capillary tube to the evaporator core.
  6. Pack sealer around the TXV in the manner found during the disassembly.
  7. Install the evaporator core. Refer to Auxiliary Air Conditioning Evaporator Replacement .