Evaporative Emission Hoses/Pipes Replacement - Canister/Fuel Tank 1500 SWB - 98.4L (26 gal) Tank
Removal Procedure
Important: Clean the evaporative emission (EVAP) line
connections and surrounding areas prior to disconnecting the fittings in order to
avoid possible EVAP system contamination.
- Remove the fuel tank. Refer to
Fuel Tank Replacement .
- Remove the fuel tank shield retainers (2, and 3) and shields (1, and 4).
- Remove the EVAP lines from the fuel tank clips (2,
and 6).
- Open the fuel tank clips (1, 3, 4, and 5) and remove the EVAP lines from
the clips.
- Disconnect the EVAP line quick connect fittings at the fuel tank module
and vent valve. Refer to
Plastic Collar Quick Connect Fitting Service .
- Remove the EVAP lines from the fuel tank.
Installation Procedure
- Install the EVAP lines to the fuel tank.
- Connect the EVAP line quick connect fittings at the
fuel tank module and vent valve. Refer to
Plastic Collar Quick Connect Fitting Service .
- Install the EVAP lines to the fuel tank clips (1, 3, 4, and 5) and close
the clips.
- Install the EVAP lines to the fuel tank clips (2, and 6).
- Install the fuel tank shields (1, and 4) and retainers
(2, and 3).
- Install the fuel tank. Refer to
Fuel Tank Replacement .
Evaporative Emission Hoses/Pipes Replacement - Canister/Fuel Tank 1500 LWB - 117.3L (31 gal) Tank
Removal Procedure
Important: Clean the evaporative emission (EVAP) line
connections and surrounding areas prior to disconnecting the fittings in order to
avoid possible EVAP system contamination.
- Remove the fuel tank. Refer to
Fuel Tank Replacement .
- Remove the fuel tank shield retainers (2, and 3) and shields (1, and 4).
- Remove the EVAP line from the fuel tank clips (2,
and 6).
- Open the fuel tank clips (1, 3, 4, and 5) and remove the EVAP lines from
the clips.
- Disconnect the EVAP line quick connect fittings at the fuel tank module
and vent valve. Refer to
Plastic Collar Quick Connect Fitting Service.
- Remove the EVAP lines from the fuel tank.
Installation Procedure
- Install the EVAP lines to the fuel tank.
- Connect the EVAP line quick connect fittings at the
fuel tank module and vent valve. Refer to
Plastic Collar Quick Connect Fitting Service.
- Install the EVAP lines to the fuel tank clips (1, 3, 4, and 5) and close
the clips.
- Install the EVAP line to the fuel tank clips (2, and 6).
- Install the fuel tank shields (1, and 4) and retainers
(2, and 3).
- Install the fuel tank. Refer to
Fuel Tank Replacement .
Evaporative Emission Hoses/Pipes Replacement - Canister/Fuel Tank 1500 LWB - 98.4L (26 gal) Tank w/E85
Removal Procedure
Important: Clean the evaporative emission (EVAP) line
connections and surrounding areas prior to disconnecting the fittings in order to
avoid possible EVAP system contamination.
- Remove the fuel tank. Refer to
Fuel Tank Replacement .
- Remove the fuel tank shield retainers (2, and 3) and shields (1, and 4).
- Remove the EVAP lines from the fuel tank clips (2,
and 6).
- Open the fuel tank clips (1, 3, 4, and 5) and remove the EVAP lines from
the clips.
- Disconnect the EVAP line quick connect fittings at the fuel tank module
and vent valves. Refer to
Plastic Collar Quick Connect Fitting Service.
- Remove the EVAP lines from the fuel tank.
Installation Procedure
- Install the EVAP lines from the fuel tank.
- Connect the EVAP line quick connect fittings at the
fuel tank module and vent valves. Refer to
Plastic Collar Quick Connect Fitting Service.
- Install the EVAP lines to the fuel tank clips (1, 3, 4, and 5) and close
the clips.
- Install the EVAP lines to the fuel tank clips (2, and 6).
- Install the fuel tank shields (1, and 4) and retainers
(2, and 3).
- Install the fuel tank. Refer to
Fuel Tank Replacement .
Evaporative Emission Hoses/Pipes Replacement - Canister/Fuel Tank 1500 LWB - 117.3L (31 gal) Tank w/E85
Removal Procedure
Important: Clean the evaporative emission (EVAP) line
connections and surrounding areas prior to disconnecting the fittings in order to
avoid possible EVAP system contamination.
- Remove the fuel tank. Refer to
Fuel Tank Replacement .
- Remove the fuel tank shield retainers (2, and 3) and shields (1, and 4).
- Remove the EVAP lines from the fuel tank clips (1,
2, 4 and 8).
- Open the fuel tank clips (3, 5, 6, and 7) and remove the EVAP lines from
the clips.
- Disconnect the EVAP line quick connect fittings at the fuel tank module
and vent valve. Refer to
Plastic Collar Quick Connect Fitting Service.
- Remove the EVAP lines from the fuel tank.
Installation Procedure
- Install the EVAP lines to the fuel tank.
- Connect the EVAP line quick connect fittings at the
fuel tank module and vent valve. Refer to
Plastic Collar Quick Connect Fitting Service.
- Install the EVAP lines to the fuel tank clips (3, 5, 6, and 7) and close
the clips.
- Install the EVAP lines to the fuel tank clips (1, 2, 4 and 8).
- Install the fuel tank shields (1, and 4) and retainers
(2, and 3).
- Install the fuel tank. Refer to
Fuel Tank Replacement .
Evaporative Emission Hoses/Pipes Replacement - Canister/Fuel Tank 2500 LWB - 43.5L (11.5 gal) Tank-Rear
Removal Procedure
Important: Clean the evaporative emission (EVAP) line
connections and surrounding areas prior to disconnecting the fittings in order to
avoid possible EVAP system contamination.
- Remove the rear fuel tank. Refer to
Fuel Tank Replacement.
- Remove the EVAP line from the clip (1) on the fuel tank.
- Open the EVAP line clip (2) and remove the EVAP line from the clip.
- Remove the EVAP lines from the clip (3).
- Disconnect the EVAP line quick connect fittings from the fuel tank module.
Refer to
Plastic Collar Quick Connect Fitting Service.
- Remove the EVAP lines from the fuel tank.
Installation Procedure
- Install the EVAP lines to the fuel tank.
- Connect the EVAP line quick connect fittings to the
fuel tank module. Refer to
Plastic Collar Quick Connect Fitting Service.
- Install the EVAP lines to the clip (3).
- Install the EVAP line to the clip (2) and close the clip.
- Install the EVAP line to the clip (1) on the fuel tank.
- Install the rear fuel tank. Refer to
Fuel Tank Replacement.