• | Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure. |
• | Review Strategy Based Diagnosis for an overview of the diagnostic approach. |
• | Diagnostic Procedure Instructions provides an overview of each diagnostic category. |
Circuit | Short to Ground | Open/High Resistance | Short to Voltage |
---|---|---|---|
Current Sensor 5 Volt Reference | P1A07 | P0AC1 | P1A07 |
Current Sensor Signal | P0AC1 | P0AC2 | P0AC2, P1A07 |
Current Sensor Low Reference | -- | P0AC2 | -- |
Circuit | Short to Ground | Open | Short to Voltage |
---|---|---|---|
Operating Conditions: Accessory voltage is 9-18 volts, vehicle power mode is RUN Parameter Normal Range: -249 to +249 Amps | |||
Sensor Signal Return | +238 Amps | -249 Amps | -249 Amps |
5 V Reference | +250 Amps | +235 Amps | -249 Amps |
Circuit | Short to Ground | Open | Short to Voltage |
---|---|---|---|
Operating Conditions: Accessory voltage is 9-18 volts, vehicle power mode is RUN Parameter Normal Range: Varies | |||
Sensor Signal Return | +238 Amps | -249 Amps | -249 Amps |
5 V Reference | +250 Amps | +235 Amps | -249 Amps |
Circuit | Short to Ground | Open | Short to Voltage |
---|---|---|---|
Operating Conditions: Accessory voltage is 9-18 volts, vehicle power mode is RUN Parameter Normal Range: Varies | |||
Sensor Signal Return | +62 Amps | -60 Amps | -53 Amps |
5 V Reference | -63 Amps | +62 Amps | -54 Amps |
Circuit | Short to Ground | Open | Short to Voltage |
---|---|---|---|
Operating Conditions: Accessory voltage is 9-18 volts, vehicle power mode is RUN Parameter Normal Range: Varies | |||
Sensor Signal Return | +25 Amps | -24 Amps | -23 Amps |
5 V Reference | -25 Amps | +24 Amps | -73 Amps |
The drive motor generator battery control module is also referred to as the battery energy control module (BECM). The BECM will diagnose its own systems and determine when a fault condition is present. Diagnostics and system status is communicated from the BECM to the hybrid powertrain control module (HPCM) through the Hybrid LAN communication circuit. The HPCM is the host controller for diagnostic trouble code (DTC) information.
The hybrid battery current sensor is mounted inside the drive motor generator battery assembly. The positive high voltage cable that foes to the positive contactor relay passes through the current sensor. The current sensor detects the amperage that flows in and out of the hybrid batteries. The BECM monitors and supplies a 5-volt reference signal to the current sensor. The current sensor has a return voltage signal between 0 and 5 volts to the BECM. The current sensor return voltage signal is in proportion to the amperage going in and out of the drive motor generator battery. A return signal voltage of the current sensor above 2.5 volts indicates that the drive motor generator battery is being discharged and a return signal voltage below 2.5 volts indicates charging. The hybrid battery current sensor has 3 measurement ranges in order to maintain accuracy. The ranges are low, medium and high. The measurement ranges of the current sensor have some overlap with each other. The low range measures from -22 to +22 amps. The medium Range sensor measures from -52 to +52 amps. The high range current sensor measures from -250 to +250 amps.
• | The vehicle power mode is RUN. |
• | Accessory voltage is 9-18 volts. |
The BECM detects more than 5 amps on the current sensor after a successful HV system power down and after the contactors have opened, OR
The BECM detects an increase in total pack voltage of more than 10 volts and measures less than 0.5 amp increase at the current sensor, OR
The BECM detects less than 20 amps on the high range sensor and the difference between the high range current measurement and the medium range current measurement is greater than 20 amps or the difference between the high range current measurement and the low range current measurement is greater than 4 amps for 3 out of 10 seconds.
The BECM detects that the current sensor high range is greater than +200 amps and the current sensor medium range is greater than +52 amps and the current sensor low range is greater than +22 amps for 3 out of 4 seconds.
The BECM detects that the current sensor high range is less than -200 amps and the current sensor medium range is less than -52 amps and the current sensor low range is greater than -22 amps for 3 out of 4 seconds.
The BECM detects less than 4.8 volts or greater than 5.2 volts on the 5-volt reference circuit for the current sensor.
• | State of charge goes to invalid. |
• | The BECM sends a message to the HPCM requesting that the hybrid battery power limit be set to 3 kilowatts, resulting in minimal hybrid function. |
• | DTCs P0AC0, P0AC1, P0AC2, and P1A07 are Type A DTCs. |
DTCs P0AC0, P0AC1, P0AC2, and P1A07 are Type A DTCs.
Hybrid Energy Storage Schematics
Control Module References for scan tool information
EL-48900 HEV Safety Kit
Danger: Always perform the High Voltage Disabling procedure prior to servicing any High Voltage component or connection. Personal Protection Equipment (PPE) and proper procedures must be followed.
The High Voltage Disabling procedure will perform the following tasks:• | Identify how to disable high voltage. |
• | Identify how to test for the presence of high voltage. |
• | Identify condition under which high voltage is always present and personal protection equipment (PPE) and proper procedures must be followed. |
⇒ | If greater than the specified range, test the low reference circuit for a open/high resistance. If the circuit tests normal, replace the drive motor generator battery control module. |
⇒ | If not within the specified range, test the 5-volt reference circuit for a short to voltage, short to ground, or an open/high resistance. If the circuit tests normal, replace the drive motor generator battery control module. |
⇒ | If not within the specified range, test the signal circuit for a short to voltage, short to ground, or an open/high resistance. If the circuit tests normal, replace the drive motor generator battery control module. |
Perform the Diagnostic Repair Verification after completing the repair.
• | Control Module References for drive motor generator battery control module replacement, setup and programming |