Fuel Tank Pressure Sensor Replacement 1500 Series

1. Remove the fuel tank. Refer to Fuel Tank Replacement .
2. Using a slight rocking motion while pulling straight up, remove the fuel tank pressure sensor (1).

1. Install the fuel tank pressure sensor (1).
2. Install the fuel tank. Refer to Fuel Tank Replacement .

Fuel Tank Pressure Sensor Replacement 1500 SWB - 98.4L (26 gal) Tank + E85

1. Remove the fuel tank. Refer to Fuel Tank Replacement .
2. Disconnect the evaporative emission (EVAP) line quick connect fitting from the vent valve and reposition the line out of the way. Refer to Plastic Collar Quick Connect Fitting Service .
3. Using a slight rocking motion while pulling straight up, remove the fuel tank pressure sensor (1).

1. Install the fuel tank pressure sensor (1).
2. Position the EVAP line and connect the EVAP line quick connect fitting to the vent valve. Refer to Plastic Collar Quick Connect Fitting Service .
3. Install the fuel tank. Refer to Fuel Tank Replacement .

Fuel Tank Pressure Sensor Replacement 1500 LWB - 117.3L (31 gal) Tank + E85

1. Remove the fuel tank. Refer to Fuel Tank Replacement .
2. Using a slight rocking motion while pulling straight up, remove the fuel tank pressure sensor (1).

1. Install the fuel tank pressure sensor (1).
2. Install the fuel tank. Refer to Fuel Tank Replacement .

Fuel Tank Pressure Sensor Replacement 2500 Series

Important: Clean all fuel and evaporative emission (EVAP) line connections and surrounding areas prior to disconnecting the lines in order to avoid possible fuel and/or EVAP system contamination.

1. Remove the intermediate fuel and evaporative emission (EVAP) lines. Refer to Fuel Hose/Pipes Assembly Replacement .
2. Gently pry straight up, in order to remove the fuel pressure sensor.

1. Lubricate the seal on the fuel pressure sensor.
2. Press the fuel pressure sensor into the line.
3. Install the intermediate fuel and EVAP lines. Refer to Fuel Hose/Pipes Assembly Replacement .