Special Tools
• | J 41447 R-134A A/C Tracer Dye - Box of 24 |
• | J 42220 Universal 12V Leak Detection Lamp |
• | J 43600 ACR 2000 Air Conditioning Service Center |
Important: Flushing is not intended to remove metal from the A/C system.
Flushing is intended to remove the following:
• | Contaminated polyalkylene glycol (PAG) oil |
• | Desiccant, following a desiccant bag failure |
• | Refrigerant contamination |
Forward Flushing Setup
Important:
• | Forward flow refrigerant flushing is recommended for contaminated refrigerant or PAG oil. |
- Install the J 45268-7 (2) onto the suction line adapter block J 45268-13 (1).
- Install the J 45268-8 (3) onto the suction line adapter block J 45268-12 (4).
Reverse Flushing Setup
Important:
• | Reverse flow refrigerant flush is recommended for desiccant bag failure. Replace the condenser/receiver dehydrator assembly when the A/C flush is complete and perform the following procedure: |
- Install the J 45268-8 (2) onto the suction line adapter block J 45268-13 (1).
- Install the J 45268-7 (3) onto the suction line adapter block J 45268-12 (4).
Flush Procedure
Important: Warmer engine or ambient temperatures decreases the refrigerant recovery time during the A/C flush procedure.
- Recover the refrigerant. Refer to
Refrigerant Recovery and Recharging.
- Remove the thermal expansion valve (TXV). Refer to
Air Conditioning Evaporator Thermal Expansion Valve Replacement.
- Install new O-rings onto the evaporator core and A/C lines. Refer to
O-Ring Replacement.
- Install the A/C pipeline to the J 45268-110.
- Install J 45268-110 onto the evaporator core.
- Install the TXV line bracket.
Notice: Refer to Fastener Notice in the Preface section.
- Install TXV mounting bolts.
Tighten
Tighten the bolts to 3.5 N·m (31 lb in).
- Replace the A/C compressor. Refer to
Air Conditioning Compressor Replacement.
Important: The filter inside J 45268-1 is serviceable. Remove and discard the check valve from the filter.
- Service the filter with AC Delco P/N GF 470, before each flush.
Important: Install new O-rings onto the A/C discharge and suction lines. Refer to
O-Ring Replacement.
- Install the J 45268-13 to the A/C suction line.
- Install the J 45268-12 to the A/C discharge line.
- Connect the J 45268-1 flush filter to the J 45268-7 flush fitting.
- Connect the blue hose from the
J 43600 to J 45268-1 flush filter adapter.
- Connect the red hose from the
J 43600 to J 45268-8 flush fitting.
Important: Close the valve on the external refrigerant tank, before starting the flush process.
- Flush the A/C system. Follow the instructions supplied with the
J 43600 .
- Disconnect the red hose from the
J 43600 to J 45268-8 flush fitting.
- Disconnect the blue hose from the
J 43600 to J 45268-1 flush filter adapter.
- Disconnect the J 45268-1 flush filter from the J 45268-7 flush fitting.
- Remove the J 45268-12 from the A/C discharge line.
- Remove the J 45268-13 from the A/C suction line.
Important: Flushing will remove all the PAG oil from the A/C system.
The A/C system must be replenished with the correct amount of PAG oil.
- If you will reinstall the removed A/C compressor, perform the following procedure:
21.1. | Remove the drain oil bolt from the removed compressor. |
21.2. | Drain the PAG oil from the A/C compressor. Rotate the compressor input shaft to assist in draining the PAG oil from the compressor. |
| Important: Flushing will remove the fluorescent leak detection dye from the A/C system.
|
21.4. | Add one bottle of
J 41447 directly to the A/C compressor. |
Important: A new service compressor is shipped with a full charge of PAG oil. Refer to
Refrigerant System Capacities.
- Install the A/C compressor. Refer to
Air Conditioning Compressor Replacement.
- Remove the TXV mounting bolts.
- Remove the TXV line bracket.
- Remove J 45268-110 from the evaporator core.
- Remove the A/C lines from J 45268-110.
- Inspect the TXV for debris. Clean or replace as needed.
- Replace the desiccant bag. Refer to
Air Conditioning Refrigerant Desiccant Replacement.
- Evacuate and recharge the A/C system. Refer to
Refrigerant Recovery and Recharging.
- Leak test the fittings using
J 42220 .