GM Service Manual Online
For 1990-2009 cars only

Special Tools

    • J 36850 Transjel Lubricant
    • J 42960-2 Fuel Flapper Door Holder
    • J 45004 Fuel Drain Hose

Warning: Refer to Gasoline/Gasoline Vapors Warning in the Preface section.

Warning: Never drain or store fuel in an open container. Always use an approved fuel storage container in order to reduce the chance of fire or explosion.

Warning: Place a dry chemical (Class B) fire extinguisher nearby before performing any on-vehicle service procedures. Failure to follow these precautions may result in personal injury.

  1. Remove the fuel filler cap.

  2. Object Number: 387061  Size: SH
  3. Install the J 42960-2 into the fuel fill pipe in order to hold the door open.
  4. Note: Lubricate the fuel drain hose with J 36850 or equivalent to aid in hose insertion and removal. Do not use an unapproved lubricant.

  5. Insert the J 45004 into the fuel tank until the hose reaches the bottom of the fuel tank.
  6. Use an air operated pump device in order to drain the fuel into an appropriate gasoline container.
  7. Up to 26 liters (7 gallons) of residual fuel may remain in the secondary side of the fuel tank.

  8. Simultaneously twist and pull in order to remove the J 45004 from the fuel tank.