Note: Always be sure to reinstall the connector position assurance (CPA) and terminal position assurance (TPA) when reconnecting connectors or replacing terminals.
Frontprobe
Disconnect the connector and probe the terminals from the mating side (front) of the connector.
Caution: Do not insert test equipment probes (DMM etc.) into any connector or fuse block terminal. The diameter of the test probes will deform most terminals. A deformed terminal will cause a poor connection, which will result in a system failure. Always use the J-35616 GM-Approved Terminal Test Kit in order to front probe terminals. Do not use paper clips or other substitutes to probe terminals.
When using the J-35616 GM-Approved Terminal Test Kit, ensure the terminal test adapter choice is the correct size for the connector terminal. Do not visually choose the terminal test adapter because some connector terminal cavities may appear larger than the actual terminal in the cavity. Using a larger terminal test adapter will damage the terminal. Refer to the J-35616 GM-Approved Terminal Test Kit label on the inside of the J-35616 GM-Approved Terminal Test Kit for the correct adapter along with the connector end view for terminal size.Refer to the following table as a guide in selecting the correct test adapter for frontprobing connectors:
Test Adapter | Usage Description |
|---|---|
J-35616-64 | Male.64 Series Connector (lt blue) |
J-35616-65 | Female.64 Series Connector (lt blue) |
J-35616-6 | Male Flex Mirco-Pack Series Connector (brown) |
J-35616-7 | Female Flex Mirco-Pack Series Connector (brown) |
J-35616-2A | Male Flex 150 Series Connector (grey) |
J-35616-3 | Female Flex 150 Series Connector (grey) |
J-35616-4A | Male Flex 150 Series Connector (grey) |
J-35616-5 | Female Flex 150 Series Connector (grey) |
J-35616-40 | Male Flex 480 Series Connector (dk blue) |
J-35616-41 | Female Flex 480 Series Connector (dk blue) |
J-35616-42 | Male Flex 630 Series Connector (red) |
J-35616-43 | Female Flex 630 Series Connector (red) |
J-35616-44 | Male 800 Series Connector (yellow) |
J-35616-45 | Female 800 Series Connector (yellow) |
J-35616-8 | Male Weather Pack Connector (orange) |
J-35616-9 | Female Weather Pack Connector (orange) |
Backprobe
Note:
• Backprobe connector terminals only when specifically required in diagnostic procedures. • Do not backprobe a sealed (Weather Pack®) connector, less than a 280 series Metri-Pack connector, a Micro-Pack connector, or a flat wire (dock and lock) connector. • Backprobing can be a source of damage to connector terminals. Use care in order to avoid deforming the terminal, either by forcing the test probe too far into the cavity or by using too large of a test probe. • After backprobing any connector, inspect for terminal damage. If terminal damage is suspected, test for proper terminal contact.
Do not disconnect the connector and probe the terminals from the harness side (back) of the connector.
