Notice: Refer to Fastener Notice in the Preface section.
- Install the following components to the water outlet housing if previously removed:
• | The intake manifold inlet duct and clamp |
Tighten
Tighten the manifold inlet duct clamp to 6 N·m (53 lb in).
• | The surge tank inlet hose fitting |
Tighten
Tighten the surge tank inlet hose fitting to 18 N·m (13 lb ft).
• | The heater inlet hose fitting |
Tighten
Tighten the heater inlet hose fitting to 20 N·m (15 lb ft).
• | The (EVAP) canister purge solenoid valve |
Tighten
Tighten the purge solenoid valve bolt to 12 N·m (106 lb in).
- Install NEW water outlet housing gaskets.
Important: The water outlet housing uses two different size bolts. Bolt (2) is approximately 10 mm longer than the other 3 bolts (1).
- Install the water outlet housing to the vehicle.
- Install the water outlet housing bolts.
Tighten
Tighten the water outlet housing bolts to 25 N·m (18 lb ft).
- Install the intake manifold duct clamp (1).
Tighten
Tighten the intake manifold inlet duct clamp to 6 N·m (53 lb in).
- Compress the clamps and install the following hoses to the thermostat and the water housing:
• | The heater inlet hose (1) |
• | The radiator inlet hose (2) |
• | The heater outlet hose (3) |
• | The surge tank inlet hose |
- Connect the evaporative emission (EVAP) canister purge solenoid valve hose and electrical connector. Refer to
Evaporative Emission Canister Purge Solenoid Valve Replacement
.
- Install the manifold absolute pressure (MAP) sensor (3). Refer to
Manifold Absolute Pressure Sensor Replacement
.
- Install the throttle body. Refer to
Throttle Body Assembly Replacement
.
- Fill the cooling system. Refer to
Cooling System Draining and Filling
.