Battery Positive Cable Replacement LY7 (LHD)
Removal Procedure
Important:
• | Always use replacement cables that are of the same type, diameter, and length of the cables that you are replacing. |
• | Always route the replacement cable the same as the original cable. |
- Disconnect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
.
- Loosen the positive battery cable bolt.
- Remove the positive battery cable from the battery.
- Open the bussed electrical center (BEC) terminal cover.
- Remove the positive battery cable nut (1).
- Remove the positive battery cable (2) from the BEC stud.
- Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle
.
- Reposition the positive battery cable boot at the generator output BAT terminal.
- Remove the generator output BAT terminal nut (2) and remove the battery positive cable (1) from the generator.
- Remove the transmission lower bellhousing bolt (1).
- Reposition the positive battery cable clip from the bellhousing.
- Remove the starter terminal nut (1) and remove the battery positive cable (2) from the starter.
- Lower the vehicle.
- Remove the positive battery cable clips (1) from the radiator outlet pipe brackets.
- Remove the positive battery cable from the vehicle.
Installation Procedure
- Install the positive battery cable to the vehicle.
- Install the positive battery cable clips (1) to the radiator outlet pipe brackets.
- Raise the vehicle.
Notice: Refer to Fastener Notice in the Preface section.
- Install the battery positive cable (2) to the starter and install the starter terminal nut (1).
Tighten
Tighten the nut to 10 N·m (89 lb in).
- Position the positive battery cable clip to the bellhousing.
- Install the transmission lower bellhousing bolt (1).
Tighten
Tighten the bolt to 50 N·m (37 lb ft).
- Install the battery positive cable (1) to the generator and install the generator output BAT terminal
nut (2).
Tighten
Tighten the nut to 10 N·m (89 lb in).
- Position the positive battery cable boot at the generator output BAT terminal.
- Lower the vehicle.
- Install the positive battery cable (2) to the BEC stud.
- Install the positive battery cable nut (1).
Tighten
Tighten the nut to 15 N·m (11 lb ft).
- Close the BEC terminal cover.
- Position the positive battery cable (1) to the battery.
- Tighten the positive battery cable bolt.
Tighten
Tighten the bolt to 17 N·m (13 lb ft).
- Connect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
.
Battery Positive Cable Replacement LY7 (RHD)
Removal Procedure
Important:
• | Always use replacement cables that are of the same type, diameter, and length of the cables that you are replacing. |
• | Always route the replacement cable the same as the original cable. |
- Disconnect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
.
- Loosen the positive battery cable bolt.
- Remove the positive battery cable (2) from the battery.
- Open the bussed electrical center (BEC) terminal cover.
- Remove the positive battery cable nut (1).
- Remove the positive battery cable (2) from the BEC stud.
- Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle
.
- Reposition the positive battery cable boot at the generator output BAT terminal.
- Remove the generator output BAT terminal nut (2) and remove the battery positive cable (1) from the generator.
- Remove the starter terminal nut (1) and remove the battery positive cable (2) from the starter.
- Remove the transmission lower bellhousing bolt (1).
- Reposition the positive battery cable clip from the bellhousing.
- Lower the vehicle.
- Cut the tie straps (2) securing the positive battery cable to the engine wiring harness (1).
- Remove the positive battery cable clips (1) from the radiator outlet pipe brackets.
- Remove the positive battery cable from the vehicle.
Installation Procedure
- Install the positive battery cable to the vehicle.
- Install the positive battery cable clips (1) to the radiator outlet pipe brackets.
- Raise the vehicle.
Notice: Refer to Fastener Notice in the Preface section.
- Install the battery positive cable (2) to the starter and install the starter terminal nut (1).
Tighten
Tighten the nut to 10 N·m (89 lb in).
- Position the positive battery cable clip to the bellhousing (1).
- Install the transmission lower bellhousing bolt.
Tighten
Tighten the bolt to 50 N·m (37 lb ft).
- Install the battery positive cable (1) to the generator and install the generator output BAT terminal
nut (2).
Tighten
Tighten the nut to 10 N·m (89 lb in).
- Position the positive battery cable boot at the generator output BAT terminal.
- Lower the vehicle.
- Install the positive battery cable (2) to the BEC stud.
- Install the positive battery cable nut (1).
Tighten
Tighten the nut to 15 N·m (11 lb ft).
- Close the BEC terminal cover.
- Install NEW tie straps (2) securing the positive battery cable to the engine wiring harness (1).
- Position the positive battery cable (2) to the battery.
- Tighten the positive battery cable bolt.
Tighten
Tighten the bolt to 17 N·m (13 lb ft).
- Connect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
.
Battery Positive Cable Replacement LH2 (LHD)
Removal Procedure
Important:
• | Always use replacement cables that are of the same type, diameter, and length of the cables that you are replacing. |
• | Always route the replacement cable the same way as the original cable. |
- Disconnect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
.
- Loosen the positive battery cable bolt.
- Remove the positive battery cable (1) from the battery.
- Open the bussed electrical center (BEC) terminal cover.
- Remove the positive battery cable nut (1).
- Remove the positive battery cable (2) from the BEC stud.
- Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle
.
- Reposition the positive battery cable boot at the generator output BAT terminal.
- Remove the generator output BAT terminal nut (2) and remove the positive battery cable (1) from the generator.
- Lower the vehicle.
- Remove the intake manifold. Refer to
Intake Manifold Replacement
.
- Remove the starter motor BAT terminal nut (2).
- Remove the starter motor S terminal nut (1).
- Remove the positive battery cable from the starter.
- Remove the positive battery cable clips (1) from the engine wiring harness bracket.
- Disconnect the positive battery cable electrical connector (2) from the engine wiring harness electrical connector.
- Remove the positive battery cable upper clips (1) from the engine wiring harness bracket.
- Remove the positive battery cable lower clips (2) from the engine wiring harness bracket.
- Remove the positive battery cable from the vehicle.
Installation Procedure
- Install the positive battery cable to the vehicle.
- Install the positive battery cable lower clips (2) to the engine wiring harness bracket.
- Install the positive battery cable upper (1) clips to the engine wiring harness bracket
- Install the positive battery cable clips (1) to the engine wiring harness bracket.
- Connect the positive battery cable electrical connector (2) to the engine wiring harness electrical connector.
- Install the positive battery cable to the starter.
Notice: Refer to Fastener Notice in the Preface section.
- Install the starter motor S terminal nut (1).
Tighten
Tighten the nut to 4 N·m (35 lb in).
- Install the starter motor BAT terminal nut (2).
Tighten
Tighten the nut to 10 N·m (89 lb in).
- Install the intake manifold. Refer to
Intake Manifold Replacement
.
- Raise and support vehicle.
- Install the positive battery cable (1) to the generator and install the generator output BAT terminal nut (2).
Tighten
Tighten the nut to 10 N·m (89 lb in).
- Position the positive battery cable boot at the generator output BAT terminal.
- Lower the vehicle.
- Install the positive battery cable (2) to the BEC stud.
- Install the positive battery cable nut (1).
Tighten
Tighten the nut to 15 N·m (11 lb ft).
- Close the BEC terminal cover.
- Position the positive battery cable (1) to the battery.
- Tighten the positive battery cable bolt.
Tighten
Tighten the bolt to 17 N·m (13 lb ft).
- Connect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
.
Battery Positive Cable Replacement LH2 (RHD)
Removal Procedure
Important:
• | Always use replacement cables that are of the same type, diameter, and length of the cables that you are replacing. |
• | Always route the replacement cable the same way as the original cable. |
- Disconnect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
.
- Loosen the positive battery cable bolt.
- Remove the positive battery cable (2) from the battery.
- Open the bussed electrical center (BEC) terminal cover.
- Remove the positive battery cable nut (1).
- Remove the positive battery cable (2) from the BEC stud.
- Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle
.
- Reposition the positive battery cable boot at the generator output BAT terminal.
- Remove the generator output BAT terminal nut (2) and remove the positive battery cable (1) from the generator.
- Lower the vehicle.
- Remove the intake manifold. Refer to
Intake Manifold Replacement
.
- Remove the starter motor BAT terminal nut (2).
- Remove the starter motor S terminal nut (1).
- Remove the positive battery cable from the starter.
- Remove the positive battery cable clips (1, 3) from the engine wiring harness bracket.
- Disconnect the positive battery cable electrical connector (2) from the engine wiring harness electrical connector.
- Remove the positive battery cable upper clips (1) from the engine wiring harness bracket.
- Remove the positive battery cable lower clips (2) from the engine wiring harness bracket.
- Remove the positive battery cable from behind the rear engine wiring harness bracket.
- Remove the positive battery cable from the vehicle.
Installation Procedure
- Install the positive battery cable to the vehicle.
- Install the positive battery cable behind the rear engine wiring harness bracket.
- Install the positive battery cable lower clips (2) to the engine wiring harness bracket.
- Install the positive battery cable upper (1) clips to the engine wiring harness bracket
- Install the positive battery cable clips (1, 3) to the engine wiring harness bracket.
- Connect the positive battery cable electrical connector (2) to the engine wiring harness electrical connector.
- Install the positive battery cable to the starter.
Notice: Refer to Fastener Notice in the Preface section.
- Install the starter motor S terminal nut (1).
Tighten
Tighten the nut to 4 N·m (35 lb in).
- Install the starter motor BAT terminal nut (2).
Tighten
Tighten the nut to 10 N·m (89 lb in).
- Install the intake manifold. Refer to
Intake Manifold Replacement
.
- Raise and support vehicle.
- Install the positive battery cable (1) to the generator and install the generator output BAT terminal nut (2).
Tighten
Tighten the nut to 10 N·m (89 lb in).
- Position the positive battery cable boot at the generator output BAT terminal.
- Lower the vehicle.
- Install the positive battery cable (2) to the BEC stud.
- Install the positive battery cable nut (1).
Tighten
Tighten the nut to 15 N·m (11 lb ft).
- Close the BEC terminal cover.
- Position the positive battery cable (1) to the battery.
- Tighten the positive battery cable bolt.
Tighten
Tighten the bolt to 17 N·m (13 lb ft).
- Connect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
.
Battery Positive Cable Replacement LH2 with Top Post
Removal Procedure
• | Always use replacement cables that are of the same type, diameter and length of the cables that you are replacing. |
• | Always route the replacement cable the same way as the original cable. |
- Disconnect the battery negative cable (2). Refer to
Battery Negative Cable Disconnection and Connection.
- Rotate the lever (2) on the battery clamp to disengage the clamp.
- Disconnect the battery positive cable from the battery (3).
- Remove the wiring harness from the retaining features on the underhood fuse block cover.
- Depress the tabs in order to remove the underhood fuse block cover from the underhood fuse block.
- Remove the nut (1) securing the battery positive cable (2) to the underhood fuse block.
- Disconnect the cable retaining clip from the stud.
- Remove the intake manifold. Refer to
Intake Manifold Replacement .
- Remove the positive battery cable (2) from the starter motor.
- Remove the positive battery cable from the retaining features on the engine wiring harness bracket.
- Remove the positive battery cable from the vehicle.
Installation Procedure
- Position the battery positive cable to the engine.
- Install the positive battery cable to the retaining features on the engine wiring harness bracket.
Notice: Refer to Fastener Notice in the Preface section.
- Connect the battery positive cable (2) to the starter and install the starter terminal nut.
Tighten
Tighten the nut to 10 N·m (89 lb in).
- Install the intake manifold. Refer to
Intake Manifold Replacement .
- Connect the cable retaining clip to the stud.
- Install battery positive cable (2) and nut (1) to the underhood fuse block.
Tighten
Tighten the nut to 15 N·m (11 lb ft).
- Install the underhood fuse block cover to the underhood fuse block.
- Install the wiring harness to the retaining features on the underhood fuse block cover.
- Connect the battery positive cable to the battery (3).
- Rotate the lever (2) on the battery clamp to engage the clamp
- Connect the battery negative cable. Refer to
Battery Negative Cable Disconnection and Connection .
Battery Positive Cable Replacement LY7 and LLT (LHD) with Top Post
Removal Procedure
Important:
• | Always use replacement cables that are of the same type, diameter and length of the cables that you are replacing. |
• | Always route the replacement cable the same as the original cable. |
- Disconnect the battery negative cable. Refer to
Battery Negative Cable Disconnection and Connection .
- Rotate the lever (2) on the battery clamp to disengage the clamp.
- Disconnect the battery positive cable from the battery (3).
- Depress the tabs in order to remove the cover from the electrical center.
- Remove the nut (1) securing the battery positive cable (2) to the electrical center.
- Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle.
- Reposition the protective boot from the generator output BAT terminal for access.
- Remove the generator output BAT terminal nut (3) and disconnect the battery positive lead (2) from the generator.
- Remove the starter terminal nut (1) and disconnect the battery positive cable (2) from the starter.
- Remove the battery positive cable from the engine.
Installation Procedure
- Position the battery positive cable to the engine.
Notice: Refer to Fastener Notice in the Preface section.
- Connect the battery positive cable (2) to the starter and install the starter terminal nut (1).
Tighten
Tighten the nut to 13 N·m (115 lb in).
- Connect the battery positive lead (2) to the generator and install the generator BAT terminal nut (3).
Tighten
Tighten the nut to 13 N·m (115 lb in).
- Install the protective boot to the generator output BAT terminal.
- Lower the vehicle.
- Install the nut (1) securing the battery positive cable (2) to the underhood fuse block.
Tighten
Tighten the nut to 15 N·m (11 lb ft).
- Install the electrical center cover.
- Connect the battery positive cable to the battery (3).
- Rotate the lever (2) on the battery clamp to engage the clamp
- Connect the battery negative cable. Refer to
Battery Negative Cable Disconnection and Connection.