Note: When performing the following procedure, use only hand tools to remove and install the drain and fill plugs.

1. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle.
2. Remove the fill plug (6).



3. Remove the drain plug (8).

Note: Ensure that an approved drain pan is used when draining the transfer case.

4. Allow the transfer case to drain completely.

Caution: Refer to Component Fastener Tightening Caution in the Preface section.




1. Apply sealant GM P/N 12378470, (Canadian P/N 10952622), or equivalent to the threads of the drain plug.
2. Install the drain plug (8).

Tighten
Tighten the drain plug to 25 N·m (18 lb ft).




3. Fill the transfer case to the bottom of the fill plug hole with manual transmission and transfer case fluid. Refer to Adhesives, Fluids, Lubricants, and Sealers.
4. Install the fill plug (6).

Tighten
Tighten the fill plug to 25 N·m (18 lb ft).

5. Lower the vehicle.