GM Service Manual Online
For 1990-2009 cars only

Removal Procedure


    Object Number: 1380423  Size: SH
  1. Remove the auxiliary HVAC module from the vehicle. Refer to Auxiliary HVAC Module Replacement.
  2. Remove and discard the auxiliary HVAC module seals.

  3. Object Number: 1380424  Size: SH
  4. Remove the auxiliary HVAC module screws.
  5. Separate the auxiliary HVAC module halves.

  6. Object Number: 1380427  Size: SH
  7. Remove the auxiliary evaporator from the auxiliary HVAC module.
  8. Remove the auxiliary evaporator pipe assembly bolts from the evaporator.
  9. Remove the auxiliary evaporator pipe assembly from the evaporator.
  10. Remove and discard the O-rings.

Installation Procedure

  1. If replacing the auxiliary evaporator core, add the specified amount of PAG oil directly into the auxiliary evaporator core. Refer to Refrigerant System Capacities.
  2. Install new O-rings to the auxiliary TXV assembly. Refer to O-Ring Replacement.

  3. Object Number: 1380427  Size: SH
  4. Install the auxiliary evaporator TXV assembly to the evaporator.
  5. Caution: Refer to Fastener Caution in the Preface section.

  6. Install the auxiliary evaporator pipe assembly bolts to the evaporator.
  7. Tighten
    Tighten the bolts to 3.5 N·m (31 lb in).

  8. Install the auxiliary evaporator to the auxiliary HVAC module.

  9. Object Number: 1380424  Size: SH
  10. Connect the auxiliary HVAC module halves.
  11. Install the auxiliary HVAC module screws.
  12. Tighten
    Tighten the screws to 1 N·m (9 lb in).


    Object Number: 1380423  Size: SH
  13. Install new auxiliary HVAC module case joint seals.
  14. Install the auxiliary HVAC module to the vehicle. Refer to Auxiliary HVAC Module Replacement.