Water Pump Replacement LY7
Tools Required
EN 46104
Water Pump Pulley Holding Tool
Removal Procedure
- Drain the cooling system. Refer to
Cooling System Draining and Filling
.
- Remove the generator drive belt. Refer to
Water Pump and Generator Belt Replacement
.
- Use the
EN 46104
(1) in order to retain the water pump
pulley.
- Remove the water pump pulley bolts.
- Remove the water pump pulley.
- Remove the water pump bolts.
- Remove the water pump.
- Remove and DISCARD the water pump seal.
- Carefully clean the water pump sealing surfaces.
Installation Procedure
- Install a NEW water pump seal.
- Install the water pump.
Notice: Refer to Fastener Notice in the Preface section.
- Install the water pump bolts.
Tighten
Tighten the water pump bolts to 10 N·m (89 lb in).
- Install the water pump pulley and the water pump pulley bolts.
- Use the
EN 46104
(1) in order to retain the water pump
pulley.
- Install the water pump pulley bolts.
Tighten
Tighten the water pump pulley bolts to 12 N·m (106 lb in).
- Install the generator drive belt. Refer to
Water Pump and Generator Belt Replacement
.
- Fill the cooling system. Refer to
Cooling System Draining and Filling
.
Water Pump Replacement LH2
Removal Procedure
- Drain the cooling system. Refer to
Cooling System Draining and Filling
.
- Remove the cooling fan. Refer to
Engine Cooling Fan Replacement
or
Engine Cooling Fan Replacement
.
- Remove the water pump drive belt. Refer to
Water Pump and Air Conditioning Compressor and Power Steering Pump Belt Replacement
.
- Remove the drive belt tensioner. Refer to
Drive Belt Tensioner Replacement - Air Conditioning, Power Steering, and Water Pump
.
- Remove the water pump pulley bolts.
- Remove the water pump pulley from the water pump.
- Remove the water pump bolts.
Important: Use a catch basin to collect escaping coolant.
- Remove the water pump and seal.
Do not reuse the seal.
- Clean the water pump mating surfaces.
- Clean and inspect the water pump. Refer to
Water Pump Cleaning and Inspection
.
Installation Procedure
- Install the water pump and NEW seal to the engine front cover.
Notice: Refer to Fastener Notice in the Preface section.
- Install the water pump bolts.
Tighten
Tighten the water pump bolts to 10 N·m (89 lb in).
- Install the water pump pulley to the water pump.
- Install the water pump pulley bolts.
Tighten
Tighten the water pump pulley bolts to 12 N·m (106 lb in).
- Install the drive belt tensioner. Refer to
Drive Belt Tensioner Replacement - Air Conditioning, Power Steering, and Water Pump
.
- Install the water pump drive belt. Refer to
Water Pump and Air Conditioning Compressor and Power Steering Pump Belt Replacement
.
- Install the cooling fan. Refer to
Engine Cooling Fan Replacement
or
Engine Cooling Fan Replacement
.
- Fill the cooling system. Refer to
Cooling System Draining and Filling
.
Water Pump Replacement LC3
Removal Procedure
- Drain the cooling system. Refer to
Cooling System Draining and Filling
.
- Remove the cooling fan. Refer to
Engine Cooling Fan Replacement
or
Engine Cooling Fan Replacement
.
- Remove the air conditioning, power steering and water pump drive belt. Refer to
Water Pump and Air Conditioning Compressor and Power Steering Pump Belt Replacement
.
- Remove the air conditioning, power steering and water pump drive belt tensioner. Refer to
Drive Belt Tensioner Replacement - Air Conditioning, Power Steering, and Water Pump
.
- Remove the water pump pulley bolts.
- Remove the water pump pulley from the water pump.
- Remove the water pump bolts.
Important: Use a suitable drain pan to collect leaking coolant.
- Remove the water pump and seal.
Do not reuse the seal.
- Clean the water pump mating surfaces.
- Clean and inspect the water pump. Refer to
Water Pump Cleaning and Inspection
.
Installation Procedure
- Install the water pump and NEW seal to the engine front cover.
Notice: Refer to Fastener Notice in the Preface section.
- Install the water pump bolts.
Tighten
Tighten the water pump bolts to 10 N·m (89 lb in).
- Install the water pump pulley to the water pump.
- Install the water pump pulley bolts.
Tighten
Tighten the water pump pulley bolts to 12 N·m (106 lb in).
- Install the air conditioning, power steering and water pump drive belt tensioner. Refer to
Drive Belt Tensioner Replacement - Air Conditioning, Power Steering, and Water Pump
.
- Install the air conditioning, power steering and water pump drive belt. Refer to
Water Pump and Air Conditioning Compressor and Power Steering Pump Belt Replacement
.
- Install the cooling fan. Refer to
Engine Cooling Fan Replacement
or
Engine Cooling Fan Replacement
.
- Fill the cooling system. Refer to
Cooling System Draining and Filling
.