- Install the NEW supercharger gaskets.
- Install the 8 mm (0.31 in)
EN 46109
into
cylinder head supercharger mounting bolt holes at opposing corners.
Caution: The supercharger must be lifted with the EN 47748. The weight of the supercharger assembly is approximately 34 kg (75 lb) and could cause injury if lifted by hand.
Notice: The supercharger must be lifted with the EN 47748. Damage could occur to the finish and/or components of the supercharger and surrounding engine or vehicle components.
- Lift the supercharger assembly off of the table using appropriate lifting equipment.
- Remove the
EN-47833
from the supercharger.
- Install the supercharger using the
EN-47748
with appropriate
lifting equipment.
- As the supercharger is lowered into place carefully align the
EN 46109
with the corner mounting holes of the supercharger.
- Remove the
EN-47748
from the supercharger.
- Remove the
EN 46109
.
- Loosely install the supercharger bolts.
Notice: Refer to Fastener Notice in the Preface section.
- Tighten the supercharger bolts in sequence as shown.
Tighten
Tighten the supercharger bolts in sequence to 25 N·m (18 lb ft).
- Place the fuel injector rail assembly into position and align each fuel injector with the fuel injector bores
in the supercharger.
- Place the fuel injection rail crossover tube into the
clip (1) and fasten.
- Install the fuel injection rail studs.
Tighten
Tighten the fuel injection rail studs to 10 N·m (89 lb in).
- Connect the dirty air positive crankcase
ventilation (PCV) tube (1) to the right camshaft cover.
- Install the bracket with sensors and tubes.
- Connect the supercharger inlet absolute
pressure sensor vacuum tube connection (1) to the supercharger fitting.
- Connect the manifold absolute pressure
(MAP) sensor vacuum tube connection (1) to the supercharger fitting.
- Install the fuel injector sight shield cover ball studs.
Tighten
Tighten the fuel injection sight shield cover ball studs to 10 N·m (89 lb in).
- Install the NEW charge air cooler coolant front manifold
O-rings.
- Install the charge air cooler coolant front manifold.
- Install the charge air cooler coolant front manifold bolts.
Tighten
Tighten the charge air cooler coolant front manifold bolts to 25 N·m (18 lb ft).
- Install and connect the clean air positive crankcase ventilation (PCV) tube to the left camshaft cover.