GM Service Manual Online
For 1990-2009 cars only

Tools Required

    • EN 46109 Guide Pins
    • EN-47748 Supercharger Lifting Fixture
    • EN-47833 Supercharger Service Holding Fixture

    Object Number: 1656786  Size: SH
  1. Install the NEW supercharger gaskets.

  2. Object Number: 1676028  Size: SH
  3. Install the 8 mm (0.31 in) EN 46109 into cylinder head supercharger mounting bolt holes at opposing corners.

  4. Object Number: 1656785  Size: SH

    Caution: The supercharger must be lifted with the EN 47748. The weight of the supercharger assembly is approximately 34 kg (75 lb) and could cause injury if lifted by hand.

    Notice: The supercharger must be lifted with the EN 47748. Damage could occur to the finish and/or components of the supercharger and surrounding engine or vehicle components.

  5. Lift the supercharger assembly off of the table using appropriate lifting equipment.

  6. Object Number: 1656784  Size: SH
  7. Remove the EN-47833 from the supercharger.

  8. Object Number: 1656781  Size: SH
  9. Install the supercharger using the EN-47748 with appropriate lifting equipment.

  10. Object Number: 1676034  Size: SH
  11. As the supercharger is lowered into place carefully align the EN 46109 with the corner mounting holes of the supercharger.

  12. Object Number: 1656778  Size: SH
  13. Remove the EN-47748 from the supercharger.

  14. Object Number: 1676038  Size: SH
  15. Remove the EN 46109 .

  16. Object Number: 1656777  Size: SH
  17. Loosely install the supercharger bolts.
  18. Notice: Refer to Fastener Notice in the Preface section.


    Object Number: 1743698  Size: SH
  19. Tighten the supercharger bolts in sequence as shown.
  20. Tighten
    Tighten the supercharger bolts in sequence to 25 N·m (18 lb ft).


    Object Number: 1656776  Size: SH
  21. Place the fuel injector rail assembly into position and align each fuel injector with the fuel injector bores in the supercharger.

  22. Object Number: 1656775  Size: SH
  23. Place the fuel injection rail crossover tube into the clip (1) and fasten.

  24. Object Number: 1656768  Size: SH
  25. Install the fuel injection rail studs.
  26. Tighten
    Tighten the fuel injection rail studs to 10 N·m (89 lb in).


    Object Number: 1656767  Size: SH
  27. Connect the dirty air positive crankcase ventilation (PCV) tube (1) to the right camshaft cover.

  28. Object Number: 1656764  Size: SH
  29. Install the bracket with sensors and tubes.

  30. Object Number: 1656762  Size: SH
  31. Connect the supercharger inlet absolute pressure sensor vacuum tube connection (1) to the supercharger fitting.

  32. Object Number: 1656761  Size: SH
  33. Connect the manifold absolute pressure (MAP) sensor vacuum tube connection (1) to the supercharger fitting.

  34. Object Number: 1656757  Size: SH
  35. Install the fuel injector sight shield cover ball studs.
  36. Tighten
    Tighten the fuel injection sight shield cover ball studs to 10 N·m (89 lb in).


    Object Number: 1656879  Size: SH
  37. Install the NEW charge air cooler coolant front manifold O-rings.

  38. Object Number: 1656756  Size: SH
  39. Install the charge air cooler coolant front manifold.
  40. Install the charge air cooler coolant front manifold bolts.
  41. Tighten
    Tighten the charge air cooler coolant front manifold bolts to 25 N·m (18 lb ft).


    Object Number: 1656816  Size: SH
  42. Install and connect the clean air positive crankcase ventilation (PCV) tube to the left camshaft cover.