GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

Caution: Refer to Exhaust Service Caution in the Preface section.

Caution: Refer to Protective Goggles and Glove Caution in the Preface section.

  1. Remove the right bank exhaust manifold heat shield. Refer to Exhaust Manifold Heat Shield Replacement - Right Side .

  2. Object Number: 1221193  Size: SH
  3. Remove the catalytic converter nuts.
  4. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
  5. If equipped with AWD, remove the front driveshaft. Refer to Front Propeller Shaft Replacement .
  6. Disconnect the oxygen sensor electrical connector.

  7. Object Number: 1224063  Size: SH
  8. Disconnect the muffler pipe from the left and right side catalytic converters.
  9. Remove the exhaust pipe to right bank catalytic converter fasteners.
  10. Carefully remove the catalytic converter with the seal/heat shield and oxygen sensor from the exhaust manifold.
  11. Remove the oxygen sensor from the catalytic converter. Refer to Heated Oxygen Sensor Replacement - Bank 1 Sensor 1 .

Installation Procedure

  1. Install the oxygen sensor to the catalytic converter. Refer to Heated Oxygen Sensor Replacement - Bank 1 Sensor 1 .
  2. Important: Inspect the catalytic converter seal/heat shield sealing surface. Replace the seal/heat shield if the sealing surface is worn or damaged.

  3. Install the catalytic converter seal/heat shield to the catalytic converter.

  4. Object Number: 1221193  Size: SH
  5. Carefully install the catalytic converter to the exhaust manifold.
  6. Install the catalytic converter to exhaust manifold fasteners.
  7. Connect the oxygen sensor electrical connector.
  8. Notice: Refer to Fastener Notice in the Preface section.


    Object Number: 1224063  Size: SH

    Important: Inspect the catalytic converter seal. Replace the seal if it is worn or damaged.

  9. Connect the muffler pipes to the left and right side catalytic converters.
  10. Tighten
    Tighten the muffler nuts to 22 N·m (16 lb ft).

  11. If equipped with AWD, install the front driveshaft. Refer to Front Propeller Shaft Replacement .
  12. Lower the vehicle.
  13. Tighten the catalytic converter nuts.
  14. Tighten
    Tighten the catalytic converter nuts to 50 N·m (37 lb ft).

  15. Install the right bank exhaust manifold heat shield. Refer to Exhaust Manifold Heat Shield Replacement - Right Side .