GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

Important: When performing the following procedure, use only hand tools to remove and install the drain and fill plugs.


    Object Number: 927064  Size: SH
  1. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle .
  2. Remove the fill plug (6).

  3. Object Number: 927063  Size: SH
  4. Remove the drain plug (8).
  5. Important: Ensure that an approved drain pan is used when draining the transfer case.

  6. Allow the transfer case to drain completely.

Installation Procedure

    Notice: Refer to Fastener Notice in the Preface section.


    Object Number: 927063  Size: SH
  1. Apply sealant GM P/N 12378470, (Canadian P/N 10952622), or equivalent to the threads of the drain plug.
  2. Install the drain plug (8).
  3. Tighten
    Tighten the drain plug to 25 N·m (18 lb ft).


    Object Number: 927064  Size: SH
  4. Fill the transfer case to the bottom of the fill plug hole with DEXRON®-III, GM P/N 12346143, (Canadian P/N 10952622).
  5. Install the fill plug (6).
  6. Tighten
    Tighten the fill plug to 25 N·m (18 lb ft).

  7. Lower the vehicle.