Front Brake Hose Replacement JE5, JL9
Caution: Refer to Brake Fluid Irritant Caution in the Preface section.
Notice: Refer to Brake Fluid Effects on Paint and Electrical Components Notice in the Preface section.
Removal Procedure
- Raise and suitably support the vehicle. Refer to
Lifting and Jacking the Vehicle.
- Remove the tire and wheel assembly. Refer to
Tire and Wheel Removal and Installation.
- Clean all dirt and foreign material from the brake hose and the brake pipe fittings.
- Remove the wheel speed sensor wiring harness retainers from the brake hose bracket.
- Remove the front brake hose bracket bolts (1).
- Disconnect the brake pipe fitting (1) from the brake hose (3).
Cap the brake pipe fitting to prevent brake fluid loss and
contamination.
- Using a flat-bladed tool, remove the brake hose retainer (2) from the brake hose.
- Remove the brake hose (1) from the brake hose bracket (2).
- Remove the brake hose fitting bolt (4) from the brake caliper (1).
- Remove the brake hose (2) from the brake caliper.
Plug the brake caliper inlet port to prevent brake fluid loss and contamination.
- Place a shop towel on a hard surface.
- Tap the threaded end of the brake hose fitting bolt on the shop towel to remove the gaskets (3) from the bolt.
- Remove and discard the two copper brake hose gaskets. These gaskets may be stuck to the brake caliper and/or the brake hose end.
Installation Procedure
Notice: Refer to Fastener Notice in the Preface section.
- Install the front brake hose bracket bolts (1).
Tighten
Tighten the bolts to 14 N·m (124 lb in).
- Remove the plug from the brake caliper inlet port.
Important: Install NEW copper brake hose gaskets.
- Assemble the brake hose (2), the NEW copper brake hose gaskets (3), and the brake hose fitting bolt (4) to the brake hose).
- Install the brake hose fitting bolt to the brake caliper (1).
Tighten
Tighten the bolt to 50 N·m (37 lb ft).
- Install the brake hose (1) to the brake hose bracket (2).
Important: The tapered end of the hose retainer must be installed toward the brake pipe.
- Install the brake hose retainer (2) to the brake hose (3).
- Remove the cap from the brake pipe fitting.
- Install the brake pipe fitting (1) to the brake hose.
Tighten
Tighten the fitting to 18 N·m (13 lb ft).
- Install the wheel speed sensor wiring harness retainers to the brake hose bracket.
- Bleed the hydraulic brake system. Refer to
Hydraulic Brake System Bleeding.
- Install the tire and wheel assembly. Refer to
Tire and Wheel Removal and Installation.
- Lower the vehicle.
Front Brake Hose Replacement J56
Caution: Refer to Brake Fluid Irritant Caution in the Preface section.
Notice: Refer to Brake Fluid Effects on Paint and Electrical Components Notice in the Preface section.
Removal Procedure
- Raise and suitably support the vehicle. Refer to
Lifting and Jacking the Vehicle.
- Remove the tire and wheel assembly. Refer to
Tire and Wheel Removal and Installation.
- Clean all dirt and foreign material from the brake hose and the brake pipe fittings.
- Remove the wheel speed sensor wiring harness retainers from the brake hose bracket.
- Remove the front brake hose bracket bolts (1).
- Disconnect the brake pipe fitting (1) from the brake hose (3).
Cap the brake pipe fitting to prevent brake fluid loss and
contamination.
- Using a flat-bladed tool, remove the brake hose retainer (2) from the brake hose.
- Remove the brake hose (1) from the brake hose bracket (2).
- Remove the brake hose fitting bolt (4) from the brake caliper (1).
- Remove the brake hose (2) from the brake caliper.
Plug the brake caliper inlet port to prevent brake fluid loss and contamination.
- Place a shop towel on a hard surface.
- Tap the threaded end of the brake hose fitting bolt on the shop towel to remove the gaskets (3) from the bolt.
- Remove and discard the two copper brake hose gaskets. These gaskets may be stuck to the brake caliper and/or the brake hose end.
Installation Procedure
Notice: Refer to Fastener Notice in the Preface section.
- Install the front brake hose bracket bolts (1).
Tighten
Tighten the bolts to 14 N·m (124 lb in).
- Remove the plug from the brake caliper inlet port.
Important: Install NEW copper brake hose gaskets.
- Assemble the brake hose (2), the NEW copper brake hose gaskets (3), and the brake hose fitting bolt (4) to the brake hose).
- Install the brake hose fitting bolt to the brake caliper (1).
Tighten
Tighten the bolt to 34 N·m (25 lb ft).
- Install the brake hose (1) to the brake hose bracket (2).
Important: The tapered end of the hose retainer must be installed toward the brake pipe.
- Install the brake hose retainer (2) to the brake hose (3).
- Remove the cap from the brake pipe fitting.
- Install the brake pipe fitting (1) to the brake hose.
Tighten
Tighten the fitting to 18 N·m (13 lb ft).
- Install the wheel speed sensor wiring harness retainers to the brake hose bracket.
- Bleed the hydraulic brake system. Refer to
Hydraulic Brake System Bleeding.
- Install the tire and wheel assembly. Refer to
Tire and Wheel Removal and Installation.
- Lower the vehicle.