GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

Warning: Refer to Exhaust Service Warning in the Preface section.

Warning: Refer to Protective Goggles and Glove Warning in the Preface section.

  1. Remove the left bank exhaust manifold heat shield. Refer to Exhaust Manifold Heat Shield Replacement - Left Side.

  2. Object Number: 1973980  Size: SH
  3. Remove the catalytic converter nuts.
  4. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
  5. Disconnect the oxygen sensor electrical connector.

  6. Object Number: 1224063  Size: SH
  7. Disconnect the muffler pipe from the left and right side catalytic converters.
  8. Remove the exhaust pipe to right bank catalytic converter fasteners.
  9. Carefully remove the catalytic converter with the seal/heat shield and oxygen sensor from the exhaust manifold.
  10. Remove the oxygen sensor from the catalytic converter. Refer to Heated Oxygen Sensor Replacement - Bank 2 Sensor 1.

Installation Procedure

  1. Install the oxygen sensor to the catalytic converter. Refer to Heated Oxygen Sensor Replacement - Bank 2 Sensor 1.
  2. Note: Inspect the catalytic converter seal/heat shield sealing surface. Replace the seal/heat shield if the sealing surface is worn or damaged.

  3. Install the catalytic converter seal/heat shield to the catalytic converter.

  4. Object Number: 1973980  Size: SH
  5. Carefully install the catalytic converter to the exhaust manifold.
  6. Install the catalytic converter nuts.
  7. Connect the oxygen sensor electrical connector.
  8. Caution: Refer to Fastener Caution in the Preface section.


    Object Number: 1224063  Size: SH

    Note: Inspect the catalytic converter seals. Replace the seals if they are worn or damaged.

  9. Connect the muffler pipes to the left and right side catalytic converters and tighten to 22 N·m (16 lb ft).
  10. Lower the vehicle.
  11. Tighten the catalytic converter to exhaust manifold fasteners to 50 N·m (37 lb ft).
  12. Install the right bank exhaust manifold heat shield. Refer to Exhaust Manifold Heat Shield Replacement - Left Side.