Water Pump Replacement V6
Special Tools
EN 46104 Water Pump Pulley Holding Tool
Removal Procedure
- Drain the cooling system. Refer to
Cooling System Draining and Filling.
- Remove the generator drive belt. Refer to
Water Pump and Generator Belt Replacement.
- Use the
EN 46104 (1) in order to retain the water pump pulley.
- Remove the water pump pulley bolts.
- Remove the water pump pulley.
- Remove the water pump bolts.
- Remove the water pump.
- Remove and DISCARD the water pump seal.
- Carefully clean the water pump sealing surfaces.
Installation Procedure
- Install a NEW water pump seal.
- Install the water pump.
Caution: Refer to Fastener Caution in the Preface section.
- Install the water pump bolts and tighten to
10 N·m (89 lb in).
- Install the water pump pulley and the water pump pulley bolts.
- Use the
EN 46104 (1) in order to retain the water pump pulley.
- Install the water pump pulley bolts and tighten to
12 N·m (106 lb in).
- Install the generator drive belt. Refer to
Water Pump and Generator Belt Replacement.
- Fill the cooling system. Refer to
Cooling System Draining and Filling.
Water Pump Replacement LC3
Removal Procedure
- Drain the cooling system. Refer to
Cooling System Draining and Filling.
- Remove the cooling fan. Refer to
Engine Coolant Fan Replacement or
Engine Coolant Fan Replacement.
- Remove the air conditioning, power steering and water pump drive belt. Refer to
Water Pump and Air Conditioning Compressor and Power Steering Pump Belt Replacement.
- Remove the air conditioning, power steering and water pump drive belt tensioner. Refer to
Drive Belt Tensioner Replacement - Air Conditioning, Power Steering, and Water Pump.
- Remove the water pump pulley bolts.
- Remove the water pump pulley from the water pump.
- Remove the water pump bolts.
Note: Use a suitable drain pan to collect leaking coolant.
- Remove the water pump and seal.
Do not reuse the seal.
- Clean the water pump mating surfaces.
- Clean and inspect the water pump. Refer to
Water Pump Cleaning and Inspection.
Installation Procedure
- Install the water pump and NEW seal to the engine front cover.
Caution: Refer to Fastener Caution in the Preface section.
- Install the water pump bolts and tighten to
10 N·m (89 lb in).
- Install the water pump pulley to the water pump.
- Install the water pump pulley bolts and tighten to
12 N·m (106 lb in).
- Install the air conditioning, power steering and water pump drive belt tensioner. Refer to
Drive Belt Tensioner Replacement - Air Conditioning, Power Steering, and Water Pump.
- Install the air conditioning, power steering and water pump drive belt. Refer to
Water Pump and Air Conditioning Compressor and Power Steering Pump Belt Replacement.
- Install the cooling fan. Refer to
Engine Coolant Fan Replacement or
Engine Coolant Fan Replacement.
- Fill the cooling system. Refer to
Cooling System Draining and Filling.
Water Pump Replacement LH2
Removal Procedure
- Drain the cooling system. Refer to
Cooling System Draining and Filling.
- Remove the cooling fan. Refer to
Engine Coolant Fan Replacement or
Engine Coolant Fan Replacement.
- Remove the water pump drive belt. Refer to
Water Pump and Air Conditioning Compressor and Power Steering Pump Belt Replacement.
- Remove the drive belt tensioner. Refer to
Drive Belt Tensioner Replacement - Air Conditioning, Power Steering, and Water Pump.
- Remove the water pump pulley bolts.
- Remove the water pump pulley from the water pump.
- Remove the water pump bolts.
Note: Use a catch basin to collect escaping coolant.
- Remove the water pump and seal.
Do not reuse the seal.
- Clean the water pump mating surfaces.
- Clean and inspect the water pump. Refer to
Water Pump Cleaning and Inspection.
Installation Procedure
- Install the water pump and NEW seal to the engine front cover.
Caution: Refer to Fastener Caution in the Preface section.
- Install the water pump bolts and tighten to
10 N·m (89 lb in).
- Install the water pump pulley to the water pump.
- Install the water pump pulley bolts and tighten to
12 N·m (106 lb in).
- Install the drive belt tensioner. Refer to
Drive Belt Tensioner Replacement - Air Conditioning, Power Steering, and Water Pump.
- Install the water pump drive belt. Refer to
Water Pump and Air Conditioning Compressor and Power Steering Pump Belt Replacement.
- Install the cooling fan. Refer to
Engine Coolant Fan Replacement or
Engine Coolant Fan Replacement.
- Fill the cooling system. Refer to
Cooling System Draining and Filling.