- With the water crossover on the bench, install all eight crossover retaining bolts.
- Slide the upper (1) and lower (2) water crossover gaskets onto the bolts with the crossover still on the bench.
- Place the water crossover in position and hand start the bolts identified (1-3) to hold the crossover in place.
- Hand start the remaining bolts.
- Install a new EGR valve gasket on the EGR valve.
- Install the EGR valve and the retaining bolts.
- Install the coolant temperature sensor in the cylinder head.
- Place the rear lift bracket (1) in position at the rear of the cylinder head.
- Install the lift bracket retaining studs (2).
| 1.1. | The longest bolts belong in the positions (1) and (4). |
| 1.2. | The medium length bolts belong in positions (2) and (3). |
| 1.3. | The single short bolt belongs in position (5). |
Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
Tighten
Tighten all water crossover bolts (1-5) to 25 N·m
(18 lb ft).
Tighten
Tighten the EGR valve bolts to 24 N·m (18 lb ft).
Tighten
Tighten the coolant temperature sensor to 20 N·m (15 lb ft).
Tighten
Tighten the lift bracket retaining studs to 50 N·m 37 lb ft).
