Removal Procedure
The HYDRA-MATIC 4T80-80 transmission has a filter under the side
cover that requires service only during transmission overhaul. Scavenging
screens are beneath the bottom pan, which you must replace when you change
the transmission fluid.
- Raise the vehicle and support. Refer to Vehicle Lifting and Jacking
in General Information.
- Place a drain pan under the transmission bottom pan in order to
catch the fluid.
Important: Removing the bottom pan on the HYDRA-MATIC 4T80-E only partially
drains the transmission fluid. The remaining fluid is held in the in the side
cover and the torque converter. Removing the drain plug in the case after
removal of the bottom pan will drain fluid from the side cover. You do not
need to drain the torque converter during most service procedures.
- Loosen the bottom pan bolts. Drain any fluid in the pan.
- Remove the drain plug in the transmission case.
- Remove the bottom pan, the transmission case bolts, and the seal.
- Remove the left and the right scavenger screens.
- Inspect the following parts for the conditions cited:
• | The scavenger screen lip seals in the transmission case for nicks
or cuts. If damaged, replace. |
• | The bottom pan and the transmission case for dents or nicks in
the sealing surfaces. If damaged, replace. |
• | The bolts for damaged threads. If damaged, replace. |
• | For proper sealing, the bottom pan and the case sealing surfaces must
be clean and dry. In order to maintain proper bolt torque, the bolts and the
tapped holes in the case must be clean and dry. |
| Important: The bottom pan seal is NOT reusable. Replace the pan seal with a new
part after removing the pan for any service.
|
Installation Procedure
- Install the drain plug in the transmission case.
- Install new left and right scavenger screens.
- Install the bottom pan and a new seal. Finger tighten the bolts.
- Tighten each of the 16 bolts 3 times in
the sequence shown. Refer to
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
Tighten
• | 1st Time: Tighten the pan bolts to 3 N·m (27 lb in). |
• | 2d Time: Tighten the pan bolts to 6 N·m (53 lb in). |
• | 3d Time: Tighten the pan bolts to 12 N·m (106 lb in). |
- Lower the vehicle.
- Add DEXRON-III transmission fluid as required. Refer to
Fluid Capacity Specifications
and to Transaxle Fluid
Level Information.
- Reset the transmission adapts. Refer to
Electronic Component Description
.
- Reset the transmission oil life indicator. Refer to
Electronic Component Description
.