The PCM contains chips called Output Driver Modules that provide 7 switchable ground outputs for operating solenoids, relays, telltales, and other devices. Each of these ground outputs has an internal fault line that feeds back to the PCM's microprocessor. ODM #1 can also sense high voltage coming in which might damage the chip. DTC P1640 is used to monitor ODM #1's overvoltage sense line.
Engine running at least 10 seconds.
Overvoltage is sensed for 2 seconds.
• | The PCM will illuminate the malfunction indicator lamp (MIL) when the diagnostic runs and fails. |
• | The PCM will record operating conditions at the time the diagnostic fails. This information will be stored in the Freeze Frame and Failure Records. |
• | The PCM will turn the MIL OFF after three consecutive drive trips that the diagnostic runs and does not fail. |
• | A Last Test Failed (current) DTC will clear when the diagnostic runs and does not fail. |
• | A History DTC will clear after forty consecutive warm-up cycles with no failures of any emission related diagnostic test. |
• | Use a scan tool to clear DTCs. |
• | Interrupting PCM battery voltage may or may not clear DTCs. This practice is not recommended. Refer to Clearing Diagnostic Trouble Codes in PCM Description and Operation. |
Since an overvoltage at ODM #1 should also trigger DTC P0563 the diagnosis for DTC P0563 may be used if vehicle voltage is actually too high.
A loose or faulty connection at generator L terminal may cause DTC P1640 to set intermittently.
Number(s) below refer to the step number(s) on the Diagnostic Table.
If ignition voltage and IPC battery voltage are within 1.5 volt of each other, there may be a system voltage problem. If they are not within 1.5 volt of each other, find out why the PCM is different.
Checking if PCM ignition voltage is actually displaying system voltage.
Step | Action | Value(s) | Yes | No |
---|---|---|---|---|
1 | Was the Powertrain On-Board Diagnostic (OBD) System Check performed? | -- | Go to A Powertrain On Board Diagnostic (OBD) System Check | |
Are PCM and vehicle voltage readings different by more than the value specified? | 1.5 volts | Fault not present. Refer to Diagnostic Aids | ||
Using DMM J 39200 measure voltage to ground on Engine Compartment Fuse/Relay Center fuse C7 (installed). Is voltage measured and the Ignition 1 voltages different by more than the value specified? | 1.5 volts | Perform Charging System Check | ||
4 |
Was a repair made to CKT 639? | -- | Go to Powertrain Control Module Diagnosis for Verify Repair | |
5 |
Was terminal contact repaired? | -- | Go to Powertrain Control Module Diagnosis for Verify Repair | |
6 | Replace the PCM. Refer to PCM Replacement/Programming . Is the replacement complete? | -- | Go to Powertrain Control Module Diagnosis for Verify Repair | -- |