Intermittent failures in electronic systems may be very
difficult to detect and accurately diagnose. The modules test for different
malfunctions under different vehicle conditions. For this reason, a thorough
test drive is often needed in order to repeat a fault condition. If the
system malfunction is not repeated during the test drive, a good description
of the complaint may be useful in locating an intermittent malfunction.
Faulty wires or connections cause most intermittent problems. When an
intermittent condition is suspected, inspect the suspected circuits for
the following conditions:
• | Poor mating of connector halves or backed out terminals |
• | Improperly formed or damaged terminals |
• | Poor wire to terminal connections |
• | Dirty or corroded terminals |
History DTCs indicate that the module has previously detected a malfunction.
The reason may be either that the malfunction is intermittent or that
the system for which the DTC is set for is not currently being operated.
For example, the rear defogger circuit does not operate until the modules
detect engine RPM. For this reason, if a module displays history DTCs
and the malfunction cannot be found easily, clear the DTCs and manually
operate the system that the DTC applies to, using a scan tool. Read the
Diagnostic Aids and Conditions for Setting the DTC in each DTC table
for more specific information.
History DTCs help in diagnosing intermittent fault conditions, but do
not necessarily indicate a faulty module. The modules are reliable components,
and are not a likely cause of the malfunction. Most system complaints
are linked to faulty wiring and connectors, and occasionally to a component.
Perform a thorough inspection of all related wiring and connectors pertaining
to the history DTC that is stored.
The following conditions may result in intermittent module operation
with no DTC stored:
• | Any condition which results in the interruption of power to a
module |
• | The battery or ignition voltage is out of range (below 9.0 volts
or above 16.0 volts). |
• | A loose or damaged ground |
• | An open or a short on the serial data line |