The numbers below refer to the step numbers on the diagnostic table.
Step | Action | Value(s) | Yes | No |
---|---|---|---|---|
Schematic Reference: Starting and Charging Schematics | ||||
1 | Did you perform the Engine Electrical Diagnostic System Check? | -- | Go to Step 2 | |
2 | Start the engine, observe the charge indicator on the instrument cluster (IPC) or message in the driver information center (DIC). Does the charge indicator illuminate or the DIC display a charging system message? | -- | Go to Step 3 | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems |
3 |
Important: The green POWER lamp of the tester should remain illuminated while the tester is being used.
Does the green POWER lamp on the tester illuminate? | -- | Go to Step 6 | Go to Step 4 |
4 | Measure the voltage from the output terminal of the generator to the generator metal housing. Does the voltage measure equal to the specified value? | Battery Positive Voltage | Go to Step 14 | Go to Step 5 |
5 | Measure the voltage from the output terminal of the generator to the battery negative terminal. Does the voltage measure equal to the specified value? | Battery Positive Voltage | Go to Step 12 | Go to Step 11 |
6 |
Caution: Make sure that the load is completely turned off before connecting or disconnecting a carbon pile load tester to the battery. Otherwise, sparking could ignite battery gasses which are extremely flammable and may explode violently.
Important: Be sure all of generator output circuit wires pass through the inductive probe. Does the red DIAGNOSTIC lamp on the tester light? | -- | Go to Step 7 | Go to Step 13 |
7 |
Does the red DIAGNOSTIC lamp on the tester illuminate? | -- | Go to Step 15 | Go to Step 8 |
8 |
Does the red DIAGNOSTIC lamp on the tester illuminate? | -- | Go to Step 15 | Go to Step 9 |
9 |
Does the voltage measure greater than the specified value? | 0.5 V | Go to Step 11 | Go to Step 10 |
Does the voltage measure greater than the specified value? | 0.5 V | Go to Step 12 | Go to Step 16 | |
11 | Repair the high resistance or an open in the output circuit of the generator. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you complete the repair? | -- | Go to Step 16 | -- |
12 | Repair the high resistance or open in the ground circuit of the generator. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you complete the repair? | -- | Go to Step 16 | -- |
13 |
Does the red DIAGNOSTIC lamp illuminate? | -- | Go to Step 15 | Go to Step 14 |
14 | There is a problem with the J 41450-B Refer to the manufacturers instructions, how to test the J 41450-B for proper operation. Has the J 41450-B tester been replaced? | -- | Go to Step 3 | -- |
15 | Replace the generator. Refer to Generator Replacement . Did you complete the replacement? | -- | Go to Step 16 | -- |
16 | Operate the vehicle in order to verify the repair. Did you correct the condition? | -- | System OK | Go to Step 2 |
Step | Action | Value(s) | Yes | No |
---|---|---|---|---|
Schematic Reference: Starting and Charging Schematics | ||||
1 | Did you perform the Diagnostic System Check for Engine Electrical? | -- | Go to Step 2 | |
2 | Perform the Charging System Test for the Primary Generator. Does the primary generator pass the test? | -- | Go to Step 3 | -- |
3 |
Is the generator output within 5 A of the specified value? | 28 Amps | Go to Step 9 | Go to Step 4 |
4 |
Is the voltage above the specified value? | 0.5 V | Go to Step 6 | Go to Step 5 |
5 |
Is the voltage above the specified value? | 0.5 V | Go to Step 7 | Go to Step 8 |
6 | Test the battery positive circuit between the generator output terminal and the battery positive terminal for a high resistance. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 9 | Go to Step 7 |
7 | Repair the high resistance in the ground circuit between the generator housing and the battery negative terminal. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you complete the repair? | -- | Go to Step 9 | -- |
8 | Replace the generator. Refer to Generator Replacement . Did you complete the repair? | -- | Go to Step 9 | -- |
9 | Operate the system in order to verify the repair. Did you correct the condition? | -- | System OK | Go to Step 3 |