Tools Required

J 39400-A Halogen Leak Detector

1. Recover the refrigerant from the system. Refer to Refrigerant Recovery and Recharging .
2. Remove the upper filler panel. Refer to Filler Panel Replacement - Upper in Body Front End.
3. Remove the headlamp. Refer to Headlamp Replacement in Lighting Systems.
4. Remove hood latch bracket. Refer to Hood Latch Support Replacement in Body Front End.
5. Remove the discharge hose from the condenser.



6. Remove the evaporator hose assembly from the condenser.



7. Remove the condenser mounting bolts.



8. Remove the left side of the condenser from the retainer.



9. Remove the right side of the condenser from the retainer.
10. Remove the condenser from the vehicle.

Important: If replacing the condenser add refrigerant oil to the condenser. Refer to Refrigerant System Capacities for system capacity information.




1. Install the right side of the condenser into the retainer.



2. Install the left side of the condenser into the retainer.



3. Position the condenser in the vehicle.

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

4. Install the condenser mounting bolts.

Tighten
Tighten the bolts 13 N·m (10 lb ft).

Important: Inspect the evaporator hose sealing washer for damage.

Replace the sealing washer if there are signs of damage.
Sealing washer does not require lubricant.



5. Install the evaporator hose assembly to the condenser.

Tighten
Tighten the evaporator hose assembly to 20 N·m (15 lb ft).

Important: Inspect the discharge hose sealing washer for damage.

Replace the sealing washer if there are signs of damage.
Sealing washer does not require lubricant.



6. Install the discharge hose to the condenser.

Tighten
Tighten the discharge hose to 20 N·m (15 lb ft).

7. Install the hood latch bracket. Refer to Hood Latch Support Replacement in Body Front End.
8. Install the headlamps. Refer to Headlamp Replacement in Lighting Systems.
9. Recharge the A/C system. Refer to Refrigerant Recovery and Recharging .
10. Leak test the fittings of the repaired or reinstalled component using J 39400-A .
11. Install the upper filler panel. Refer to Filler Panel Replacement - Upper in Body Front End.