Tools Required
• | J 24402-A Glass
Sealant (Cold Knife) Remover |
• | J 39032 Stationary
Glass Removal Tool |
• | Urethane Adhesive Kit GM P/N 12346392 or Equivalent |
• | Isopropyl Alcohol or Equivalent |
• | Cartridge-type Caulking Gun |
• | Commercial-type Utility Knife |
Removal Procedure
Caution: If a window is cracked but still intact, crisscross the window with
masking tape in order to reduce the risk of damage or personal injury.
Important: Before cutting out a stationary window, apply a double layer of masking
tape around the perimeter of the painted surfaces and the interior trim.
- Open the rear compartment in order to access the lower reveal molding.
- Remove the four fasteners (1)
securing the rear window lower reveal molding (2) to the body.
- Remove the rear sail panels. Refer to
Sail Panel Replacement
in Interior Trim.
- Disconnect the rear window
defogger left electrical connector.
- Disconnect the rear window
defogger right electrical connector.
Important: Removal of the rear window requires the replacement of the rear window
reveal molding (1).
- Remove the rear window reveal molding (1).
- Disconnect the rear window defogger connectors.
- Remove the OnStar® antenna. Refer to
Mobile Telephone Antenna Inner Coupling Replacement
and
Mobile Telephone Antenna Outer Coupling Replacement
in Cellular Communication.
Caution: If broken glass falls into the defroster outlets, it can be blown into
the passenger compartment and cause personal injury.
- Cover to protect the following parts from broken glass:
9.2. | Defroster outlets and A/C outlets. |
9.3. | Seats and carpeting. |
Caution: When working with any type of glass or sheet metal with exposed or rough
edges, wear approved safety glasses and gloves in order to reduce
the chance of personal injury.
- Remove the rear window reveal molding.
10.1. | Grasp the lower corner of the rear window reveal molding by hand
and slowly pull the reveal molding away from the rear window. |
10.2. | If the rear window reveal molding (1) will
not release, use a utility knife in order to cut around the rear window
in order to remove the rear window reveal molding. |
Important: Keep the cutting edge of the tool against the window.
- This will allow the urethane adhesive to be separated from the window.
• | Leave a base of urethane on the pinchweld flange. |
• | The only suitable lubrication is clear water. |
- With the aid of an assistant,
use the suction cups in order to lift the rear window from the opening.
Installation Procedure
- Install the rear window into the opening. Refer to
Adhesive Installation of Stationary Windows
.
- Connect the rear window
defogger left electrical connector.
- Connect the rear window
defogger right electrical connector.
- Install the OnStar® antenna. Refer to
Mobile Telephone Antenna Outer Coupling Replacement
and
Mobile Telephone Antenna Inner Coupling Replacement
in Cellular Communication.
- Install the rear sail panels. Refer to
Sail Panel Replacement
in Interior Trim.
- Install the rear window
lower reveal molding (2).
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the four rear window lower reveal molding fasteners (1).
Tighten
Tighten the fasteners to 2 N·m (18 lb in).
- Remove the double layer of masking tape around the perimeter of
the painted surfaces and the interior trim.
- Close the rear compartment lid.