Steering Shaft, Lower Bearing, and Jacket - Assemble - Off Vehicle Right Hand
Tools Required
J 41688 Centering
Sphere Installer Tool
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the steering
column support assembly (3) to the telebearing and jacket assembly (2)
by using the 4 TORX® head screws (1).
Tighten
Tighten the screws to 17 N·m (13 lb ft).
- Install the tilt actuator
assembly (2) to the steering column support assembly (1) and
secure by using the 4 TORX® head screws (3).
Tighten
Tighten the screws to 9 N·m (80 lb in).
- Install the anti rotation
ball (1), shoulder bolt (3), compression spring (4) and
the retaining ring (5) to the steering column support assembly (2).
- Install the telescope
actuator assembly (3) to the telebearing and jacket assembly (1)
by using the 4 TORX® head screws (2).
Tighten
Tighten the screws to 9 N·m (80 lb in).
- Lubricate the centering
sphere (1) with lithium grease. Install the centering sphere (1)
and the joint preload spring (2) using J 41688
.
- Compress the centering
sphere and joint preload spring. Rotate the driver 90 degrees in the
clockwise direction until the arms lock in place.
- Install the race and upper
shaft assembly (1). Rotate the race and upper shaft assembly 90 degrees.
- Remove the race and upper
shaft assembly with the J 41688
. Once removed, you may remove the race and upper shaft assembly with
the centering sphere.
- Apply lithium grease to
the exposed shaft engagement areas and then install the lower steering shaft
assembly.
- Install the lower steering
shaft assembly (1) into the steering column tilt head assembly.
- Install the steering column
tilt head assembly (1).
- Lubricate the pivot pins with lithium grease.
- Firmly seat each pivot
pin (1) into the steering column tilt head assembly.
- Stake the steering column support assembly in 3 locations
around each pivot pin.
- Install the ball stud (2)
through the opening at the end of the tilt actuator assembly (1) located
on the steering column tilt head assembly (3). Lubricate the ball stud (2)
with grease number 774 VLF.
- Install the turn signal
and multifunction switch assembly (1) with the cruise control switch
assembly and secure by using the 2 pan head tapping screws (2).
Tighten
Tighten the screws to 7 N·m (62 lb in).
- Install and align the
adapter and bearing assembly (1).
- Install the lower bearing seat (3). The lower bearing seat
must be in contact with the adapter and bearing assembly (1).
- Install the lower bearing spring (2).
- Install the lower spring
retainer (1). Press the spring retainer onto the lower steering shaft
assembly to 36 MM from the end of the adapter and bearing assembly.
Important: The lower steering shaft assembly must be rotated to the center position
or 12 o'clock position.
- Install the dual triangle sensor assembly (1).
21.1. | Rotate the center of the sensor until the pin slides into the
locating hole. It may take up to 5 revolutions. |
21.2. | Push the sensor onto the lower steering shaft assembly until the
sensor locating finger falls into the slot on the lower steering shaft assembly. |
- Install the sensor retainer (1).
Align the slots of the sensor retainer (1) to the ribs of the adapter
and bearing assembly. Push the sensor retainer (1) until it contacts
the dual triangle sensor assembly.
- Install the steering shaft seal (2).
- Install the blue (1)
connector.
- Install the windshield wiper and washer switch. Refer to
Windshield Wiper and Washer Switch Assembly - Assemble - Off Vehicle
.
- Install the steering column tilt head components. Refer to
Steering Column Tilt Head Housing - Assemble - Off Vehicle
.
Steering Shaft, Lower Bearing, and Jacket - Assemble - Off Vehicle Power Tilt and Telescope
Tools Required
J 41688 Centering
Sphere Installer Tool
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the steering
column housing support assembly (3) to the telebearing and jacket assembly (2)
by using 4 TORX® head screws (1).
Tighten
Tighten the screws to 17 N·m (13 lb ft).
- Install the tilt actuator
assembly (2) to the steering column housing support assembly (1)
and secure by using 4 TORX® head screws (3).
Tighten
Tighten the screws to 9 N·m (80 lb in).
- Install the anti rotation
ball (1), shoulder bolt (3), compression spring (4) and
the retaining ring (5) to the steering column housing support assembly (2).
- Install the telescope
actuator assembly (3) to the telebearing and jacket assembly (1)
by using 4 TORX® head screws (2).
Tighten
Tighten the screws to 9 N·m (80 lb in).
- Lubricate the centering
sphere (1) with lithium grease. Install the centering sphere (1)
and the joint preload spring (2) using J 41688
.
- Compress the centering
sphere and joint preload spring. Rotate the driver 90 degrees in the
clockwise direction until the arms lock in place.
- Install the upper shaft
assembly (1). Rotate the upper shaft assembly 90 degrees.
- Remove the upper shaft
assembly with the J 41688
.
Rotate the upper shaft assembly 90 degrees and remove from J 41688
.
- Apply lithium grease to
the exposed shaft engagement areas and then install the steering shaft assembly.
- Install the steering shaft
assembly (1) into the steering column tilt head assembly.
- Install the steering column
tilt head assembly (1).
- Install 2 pivot
pins (1).
- Stake the pivot pin locations (1) in 3 locations.
- Install the ball stud (2)
through the opening at the end of the tilt actuator assembly (1) located
on the steering column tilt head assembly (3). Lubricate the ball stud (2)
with grease #774 VLF.
- Install the turn signal
and multifunction switch assembly and secure by using 2 pan head tapping
screws.
Tighten
Tighten the screws to 7 N·m (62 lb in).
- Install and align the
adapter and bearing assembly (3).
- Install the wave washer (2).
- Install the lower spring retainer (1).
- The upper steering shaft
assembly must be rotated to the center position with the block tooth (1)
in the 12 o'clock position.
- Install the hi resolution
steering wheel position sensor assembly (1).
20.1. | Rotate the center of the sensor until the pin slides into the
locating hole. The center of the sensor will lock up when centered. It may
take up to five revolutions. |
20.2. | Push the sensor onto the steering shaft assembly until the sensor
locating finger falls into the slot on the steering shaft assembly. |
20.3. | Remove the pin from the sensor. |
- Install the sensor retainer (1).
Align the slots of the sensor retainer to the ribs of the adapter and bearing
assembly. Push the sensor retainer (1) until it contacts the hi resolution
steering wheel position sensor assembly.
- Install the steering shaft seal (2).
- Install the windshield wiper and washer switch. Refer to
Windshield Wiper and Washer Switch Assembly - Assemble - Off Vehicle
.
- Install the steering column tilt head components. Refer to
Steering Column Tilt Head Housing - Assemble - Off Vehicle
.
Steering Shaft, Lower Bearing, and Jacket - Assemble - Off Vehicle Manual Tilt
Tools Required
J 41688 Centering
Sphere Installer Tool
Important: You will need to replace the steering column support assembly if it
has been staked three times.
- Install the steering column support assembly (1) to the steering
column jacket assembly (3).
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install 4 TORX®
screws (2).
Tighten
Tighten the screws to 17 N·m (13 lb ft).
- Lubricate the centering
sphere (1) with lithium grease. Install the centering sphere (1)
and the joint preload spring (2) using J 41688
.
- Compress the centering
sphere and joint preload spring. Rotate the driver 90 degrees in the
clockwise direction until the arms lock in place.
- Install the race and upper
shaft assembly (1). Rotate the race and upper shaft assembly 90 degrees.
- Remove the race and upper
shaft assembly with J 41688
.
- Rotate the race and upper shaft assembly 90 degrees up
and remove with the centering sphere.
- Apply lithium grease to
the exposed shaft engagement areas and then Install the lower steering shaft
assembly.
- Install the steering shaft
assembly (1) into the steering column tilt head assembly.
- Install the steering column
tilt head assembly (1).
- Install 2 pivot pins (2).
- Stake the pivot pins in
3 locations (1).
- Install the signal switch
housing (1).
- Install 2 pan head tapping screws (2).
Tighten
Tighten the screws to 7 N·m (62 lb in).
- Install the turn signal
and multifunction switch assembly (1).
- Install the 2 pan
head tapping screws.
Tighten
Tighten the screws to 7 N·m (62 lb in).
- Install and align the
adapter and bearing assembly (1).
- Install the lower bearing seat (3). The lower bearing seat
must be in contact with the adapter and bearing assembly.
- Install the lower bearing spring (2).
- Install the lower spring
retainer (1). Press the spring retainer onto the steering shaft assembly
to 36 MM +/- 0.5 MM from the end of the adapter
and bearing assembly.
- The upper steering shaft
assembly must be rotated to the center position with the block tooth (1)
in the 12 o'clock position.
- Install the hi resolution
steering wheel position sensor assembly (1).
22.1. | Rotate the center of the sensor until the pin slides into the
locating hole. The center of the sensor will lock up when centered. It may
take up to five revolutions. |
22.2. | Push the sensor onto the steering shaft assembly. |
22.3. | Remove the pin from the sensor. |
- Install the sensor retainer (1).
Align the slots of the sensor retainer to the ribs of the adapter and bearing
assembly. Push the sensor retainer (1) until it contacts the hi resolution
steering wheel position sensor assembly.
- Install the steering shaft seal (2).
- Route the wire harness
assembly along the steering column jacket assembly.
- Install the blue (1),
black (2), and gray (3) connectors.
- Insert the wire harness
assembly (1) into the wire harness strap (2).
- Install the 2 wire
harness straps (2). Install 1 wire harness strap (2)
to the steering column tilt head assembly (1).
- Install the tilt spring only. Refer to
Tilt Spring - Assemble - Off Vehicle
.
- Install the windshield wiper and washer switch. Refer to
Windshield Wiper and Washer Switch Assembly - Assemble - Off Vehicle
.
- Install the steering column tilt head components. Refer to
Steering Column Tilt Head Housing - Assemble - Off Vehicle