Tools Required
J 42058 Frame Adapter Clamp
Removal Procedure
The rear compartment frame is made of Sheet Molded Compound (SMC), and is bonded
to the rear structure with structural adhesive.
Caution: Refer to Approved Equipment for Collision Repair Caution in the Preface section.
- Disable the SIR system. Refer to
SIR Disabling and Enabling
in SIR.
- Disconnect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
in Engine Electrical.
- Remove all related panels and components.
- Remove
the bolts (1) attaching the rear compartment frame to the rear compartment
panel.
- Remove
the rear compartment frame by applying heat and pry to detach the adhesive along the
bonding surface (1).
- Remove
the rear compartment frame (1).
- Note the location of the adhesive and remove all remaining loose adhesive.
- Inspect the rear structure and frame rails for damage.
- Repair as much of the damage as possible to the factory specifications.
Refer to
Dimensions - Body
and to
Measurements - Underbody
.
- Use J 42058
to secure
the vehicle if pulling and straightening is required.
Installation Procedure
Important: Shims may be necessary to achieve proper panel alignment.
- Before applying the adhesive, dry fit the rear compartment frame for
proper fit and alignment.
- Clean and prepare all bonding mating surfaces according to adhesive manufacturer's
recommendations.
- Apply
a consistent bead of structural adhesive (1) 10 mm (3/8 in) in
diameter to the rear structure to mate with the rear compartment frame. Refer to
Sheet Molded Compound (SMC) Panel Bonding
.
- Install
the rear compartment frame (1).
- Apply pressure to the rear compartment frame to set the adhesive.
Notice: Refer to Fastener Notice in the Preface section.
- Hand tighten the bolts (1) that attach the rear compartment frame to
the rear compartment panel.
Tighten
Tighten the bolts to 25 N·m (18 lb ft).
- Clamp or mechanically fasten the rear compartment frame into place.
- Remove any excess adhesive.
- Install all related panels and components.
- Connect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
in Engine Electrical.
- Enable the SIR system. Refer to
SIR Disabling and Enabling
in SIR.