• | Ensure that the fuel level is in the same range as the customer concern. |
• | For intermittent diagnosis, refer to Testing for Intermittent Conditions and Poor Connections in Wiring Systems. |
• | Refer to Fuel Level Specifications in order to verify the correct fuel level sensor readings. The Fuel Tank Level Remaining (%) parameter is available on the scan tool in the engine control module (ECM) Enhanced evaporative emission (EVAP) data list. |
Important: When inspecting for a deformed or warped fuel tank, measure the resistance of the suspect fuel level sensor at empty, with the sensor in the fuel tank, and again with the sensor removed from the fuel tank. The measured resistance values should be the same at empty. If the measured resistance values are not the same, refer to Fuel Tank Replacement - Left Side or to Fuel Tank Replacement - Right Side in Engine Controls.
The numbers below refer to the step numbers on the diagnostic table.
This step tests for a high resistance in the signal circuit and the low reference circuit of the fuel level sensor.
DTCs will be set in the ECM when you perform this diagnostic table.
Step | Action | Value(s) | Yes | No | ||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Schematic Reference: Instrument Cluster Schematics | ||||||||||||||
1 | Did you perform the Diagnostic System Check - Vehicle? | -- | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information | ||||||||||
2 |
Does the gage move from 0 to its maximum value and back to 0 when you perform the Displays Test? | -- | Go to Step 3 | Go to Step 16 | ||||||||||
Important: Verify the J 33431-C resistance settings with a DMM. Does the Fuel Level Sensor Right Volts parameter change smoothly across the specified range? | 0.7-2.5 V | Go to Step 4 | Go to Step 10 | |||||||||||
4 |
Important: Verify the J 33431-C resistance settings with a DMM. Does the Fuel Level Sensor Left Volts parameter change smoothly across the specified range? | 0.7-2.5 V | Go to Step 5 | Go to Step 11 | ||||||||||
5 | Inspect for the following items:
Did you find and correct the condition? | -- | Go to Step 18 | Go to Step 6 | ||||||||||
6 |
Did you find and correct the condition? | -- | Go to Step 18 | Go to Step 7 | ||||||||||
7 |
Does the resistance change smoothly across the specified range? | 40-250 ohms | Go to Step 8 | Go to Step 14 | ||||||||||
8 |
Did you find and correct the condition? | -- | Go to Step 18 | Go to Step 9 | ||||||||||
9 |
Does the resistance change smoothly across the specified range? | 40-250 ohms | Go to Diagnostic Aids | Go to Step 15 | ||||||||||
10 | Test the fuel level sensor signal primary signal circuit for a high resistance. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 18 | Go to Step 12 | ||||||||||
11 | Test the fuel level sensor signal secondary signal circuit for a high resistance. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 18 | Go to Step 13 | ||||||||||
12 | Test the low reference circuit of the fuel level sensors for a high resistance. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 18 | Go to Step 13 | ||||||||||
Inspect for poor connections at the harness connector of the ECM. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 18 | Go to Step 17 | |||||||||||
14 | Replace the primary fuel level sensor. Refer to Fuel Level Sensor Replacement - Left Side in Engine Controls. Did you complete the replacement? | -- | Go to Step 18 | -- | ||||||||||
15 | Replace the secondary fuel level sensor. Refer to Fuel Level Sensor Replacement - Right Side in Engine Controls. Did you complete the replacement? | -- | Go to Step 18 | -- | ||||||||||
16 | Replace the IPC. Refer to Control Module References in Computer/Integrating Systems for replacement, setup, and programming . Did you complete the replacement? | -- | Go to Step 18 | -- | ||||||||||
17 | Replace the ECM. Refer to Control Module References in Computer/Integrating Systems for replacement, setup, and programming. Did you complete the replacement? | -- | Go to Step 18 | -- | ||||||||||
18 |
Did you correct the condition? | -- | System OK | Go to Step 2 |