Removal Procedure
Caution: Refer to SIR Inflator Module Handling and Storage Caution in the Preface section.
- Disable the SIR system. Refer to the following procedures in SIR:
- Remove the console. Refer to
Console Replacement
.
- Remove the I/P carrier. Refer to
Instrument Panel Carrier Replacement
.
- Remove the outlet duct from the right side window defogger.
- Release the I/P harness retainer from the passenger SIR bracket.
- Remove the connector position assurance (CPA) from the SIR module electrical
connector.
- Release the electrical connector retainer from the SIR bracket.
- Disconnect the SIR module electrical connector.
Important: The following steps are important to assure
proper trim fit during installation.
- Mark the location of the knee bolster bracket.
- Remove the bolts (3) retaining the knee bolster bracket to the
center support bracket.
- Mark the location of the SIR bracket.
- Remove the bolts (2) mounting the SIR bracket to the I/P lower
support beam.
- Remove the bolts (1) mounting the SIR bracket to the I/P upper
support beam.
- Remove the SIR bracket.
- Mark the location of the SIR module in the
SIR bracket.
- Remove the SIR module retaining nuts (3).
- Remove the SIR module (1) from the SIR bracket (2).
- Remove the mounting bolts from the knee
bolster bracket.
- Remove the knee bolster bracket.
Installation Procedure
- Install the knee bolster bracket into position
as marked prior to removal.
Notice: Refer to Fastener Notice in the Preface section.
- Install the retaining bolts which secure the knee bolster bracket to the SIR
bracket.
Tighten
Tighten the bolts to 12 N·m (106 lb in).
- Install the SIR module (1) to the
SIR bracket (2) as marked prior to removal.
- Install the SIR module retaining nuts (3).
Tighten
Tighten the nuts to 10 N·m (89 lb in).
- Install the SIR bracket into position as marked prior to removal.
- Install the bolts (1, 2) which secure the SIR bracket to the I/P
upper and lower support beams.
Tighten
Tighten the bolts to 12 N·m (106 lb in).
- Position the knee bolster bracket to the center support bracket as marked
prior to removal.
- Install the bolts (3) which secure the knee bolster bracket to
the center support bracket.
Tighten
Tighten the bolts to 12 N·m (106 lb in).
- Connect the SIR module electrical connector.
- Secure the electrical connector retainer to the SIR bracket.
- Install the CPA to the SIR module electrical connector.
- Secure the I/P harness retainer to the SIR bracket.
- Install the outlet duct to the right side window defogger.
- Install the I/P carrier. Refer to
Instrument Panel Carrier Replacement
.
- Install the console. Refer to
Console Replacement
.
- Enable the SIR system. Refer to the following procedures in SIR: