The driver and passenger climate control seat systems each consist of the following
components:
• | Heated/Cooled Seat Switch |
• | Climate Control Seat Module (CCSM) |
• | Heated/Cool Seat Cushion Ventilation Module |
• | Heated/Cool Seat Back Ventilation Module |
• | Heated/Cooled Seat Blower Motor |
• | Seat Cushion Temperature Sensor |
• | Seat Back Temperature Sensor |
• | HEATED SEAT LH Fuse 15 A |
• | HEATED SEAT RH Fuse 15 A |
Climate Controlled Seat (CCS) System
Both the driver and passenger seat have independent CCS systems. A CCSM mounted
to the bottom of each seat cushion electronically controls each CCS system. The CCSM
receive power from both battery positive voltage and ignition 1 voltage. The
ignition must be in the ON position with the heated/cooled seat switch set in the
HEAT or COOL position for CCS system to activate.
Once a CCS system is activated, cabin air is drawn through the blower motor
and distributed to each of the heated/cool seat ventilation modules located under
the seat cushion and in the seat backrest. The copper fins on the ventilation modules
then heat or cool the passing air. The conditioned air is then directed into the bottom
of the foam pad and along the surface of the seat to the occupant. The CCSM uses a
set of algorithms to control the temperature of the heating/cooling modes.
Heated/Cooled Seat Switch and HVAC Control Module
The driver and passenger climate control seats can be operated independently
of one another, and each is activated by a separate heated/cooled seat switch. Both
switches are located in the HVAC control module. When a switch is pressed once, the
HVAC module illuminates the HI HEAT temperature indicator and sends a pulse width
modulated signal to the CCSM. The CCSM then turns on the seat temperature to high
heat in response to the switch signal. When the switch is pressed a second time, the
HVAC module illuminates the LO HEAT temperature indicator and sends a signal to the
CCSM indicating the low heat request. When the switch is pressed a third time, the
HVAC module will turn off the temperature indicator and signal the CCSM to turn off
the system. If, after a slight pause, the switch is pressed a fourth time, the HVAC
module illuminates the HI COOL temperature indicator and sends a signal to the CCSM
indicating the high cool request. When the switch is pressed a fifth time, the HVAC
module illuminates the LO COOL temperature indicator and sends a signal to the CCSM
indicating the low cool temperature request. When the switch is pressed a sixth time,
the HVAC module will turn off the temperature indicator and signal the CCSM to turn
off the system.
CCSM Power and Ground
Battery positive voltage is supplied at all times to each CCSM through the battery
positive voltage circuit and the HEATED SEAT LH Fuse and the HEATED SEAT RH Fuse located
in the IP fuse block. This voltage is used by each module to supply power to the ventilation
modules and the blower motor. Battery positive voltage is also supplied to each module
through the ignition 1 voltage circuit and the RPA / H/C SEAT Fuse 11
located in the body control module (BCM). The RPA / H/C SEAT voltage is used to power
up each module and allows the CCS system to operate only with the ignition in the
ON position. Each CCSM is grounded through the module ground circuit to the ground
stake.
Heated/Cooled Seat Ventilation Modules
Each heated/cooled seat has two heated/cooled seat ventilation modules, which
are Thermo-Electronic Devices (TEDs), mounted downstream of the blower motor. These
modules are controlled by the CCSM. Each ventilation module consists of a circuit
of positive and negative connections sandwiched between two ceramic plates. Each ceramic
plate is equipped with copper fins for heat exchange. The air flowing past these fins
is either directed as conditioned air to the seat cushion and seat back, or directed
to the cabin as waste air.
The ventilation module is essentially a solid state heat pump that is used to
heat or cool the air supply to the seat cushion and seat back. When voltage is applied
to the ventilation module, one side of the module releases energy as heat, while the
opposite side absorbs energy and gets cool. When the polarity of the current flow
is switched, the hot and cool sides reverse.
Temperature Sensors
The seat temperature sensors are thermistors which are attached directly to
the fins of each ventilation module. The CCSM supplies a 5 volt reference voltage
through the temperature sensor signal circuit and ground through the temperature sensor
low reference circuit to the respective seat cushion and seat back temperature sensors.
As the temperature of the ventilation module changes, the resistance of the thermistor
varies changing the feedback voltage of the temperature sensor signal circuit. This
voltage varies from 0.5 volts to 4.0 volts. The CCSM monitors this voltage
signal to determine the fin temperature so that it can adjust the seat temperature
to the selected switch input.
Heated Seat Operation
When the heated/cooled seat switch is pressed for HI Heat, the Temperature Set
Point, the CCSM will transition to the HEAT state. In the heat state, the module applies
a pre-determined voltage through the heat control circuit to the ventilation module
while providing a ground through the cool control circuit to the ventilation module.
A pre-determined voltage is also applied through the blower speed control circuit
to the blower motor. The CCSM uses the following sequence, beginning with the Heat
SoftStart Mode, to achieve the Set Point Temperature before it can enter the Control
Heat Mode. If the fin temperature is already above the Temperature Set Point, the
CCSM will skip the Heat SoftStart Mode and proceed to the Control Heat Mode.
• | Heat SoftStart Mode:
While transitioning to
the heat mode, the CCSM will initiate the SoftStart Mode. The intent of the Heat SoftStart
Mode is for the module to bring the ventilation module fin temperature up to the pre-determined
Temperature Set Point of the High Heat Mode. The module does this by setting the blower
motor speed control voltage to 3.0 volts, while ramping up the ventilation
module voltage from 0 volts to the maximum available voltage at which point
the system transitions to High Heat Mode. |
• | High Heat Mode:
The intent of the HIGH Heat
Mode is to increase the fin temperature to the pre-determined Temperature Set Point
in order for the CCSM to go into the Control Heat Mode. The module does this by maintaining
the ventilation module at the maximum voltage, while maintaining the minimum required
airflow across the fins. After a maximum duration of 3 minutes, or upon achieving
the pre-determined temperature set point, the system transitions to the Control Heat
Mode. |
• | Control Heat Mode:
At the completion of high
heat mode the CCSM will initiate Control Heat Mode. The intent of the Control Heat
Mode is to maintain the desired fin temperature. The CCSM does this by; first, adjusting
the voltage supply to the blower motor to control blower motor speed, and second,
by controlling the voltage supplied to the ventilation module. The CCSM updates these
voltages once every second. Increasing the blower motor speed will decrease the fin
temperature. If the maximum blower motor speed is achieved and the fin temperature
is still above the set point of high heat, the module will then begin to control the
ventilation module voltage to achieve temperature set point. Decreasing the ventilation
module voltage decreases the fin temperature. |
| If the CCSM is trying to raise the fin temperature to set point by raising the
ventilation module voltage, and the fin temperature can not be raised because the
ventilation module voltage is at the maximum, the CCSM will reduce the blower motor
speed to achieve the temperature set point. |
Cooled Seat Operation
When the heated/cooled seat switch is pressed for HI Cool, the CCSM will transition
to the COOL state. In response to this command, the module applies a pre-determined
voltage through the cool control circuit to the ventilation module while providing
a ground through the heat control circuit to the ventilation module. A pre-determined
voltage is also applied to the blower motor. The CCSM uses the following sequence,
beginning with the Cool SoftStart Mode, to achieve the Set Point Temperature before
it can enter the Control Cool Mode.
• | Cool SoftStart Mode:
The intent of the Cool
SoftStart Mode is for the CCSM to bring the ventilation module fin temperature up
to the pre-determined Temperature Set Point of the high cool mode. The CCSM does this
by setting the blower motor speed control voltage to 9.5 volts, while ramping
up the ventilation module voltage from 0 volts to 8.7 volts at which point
the system transitions to High Cool Mode. |
| If the heated/cooled seat switch was Initially set to LO COOL at this point
the system would by-pass the high cool mode and transition directly to the Control
Cool Mode. |
• | High Cool Mode:
The intent of the High Cool
Mode is to increase the fin temperature to the pre-determined Temperature Set Point
of the control cool mode. The CCSM does this by setting the blower speed voltage to
6.1 volts and the ventilation module voltage to 7.1 volts. After 12 minutes
the system transitions to the Control Cool Mode. |
• | Control Cool Mode:
At the completion of High
Cool Mode the CCSM will initiate Control Cool Mode. The intent of the control cool
mode is to maintain the fin temperature; first, by adjusting the speed of the blower
motor by controlling the voltage supplied to the motor, second, by controlling the
ventilation module voltage. The CCSM updates these voltages once every second. |