Subject: | No Start (Replace Battery Cable Assembly) |
Models: | 2002-2004 Chevrolet Astro |
| Two-Wheel Drive Vans Only |
Condition
Some customers may comment on a vehicle no start condition.
Cause
The battery cable assembly may be missing a retaining clip and allowing the
cable assembly to make contact with the inner tie rod and center drag link on right
turns, causing a direct battery to ground condition.
Correction
Replace the battery cable assembly.
- Disconnect the negative and positive battery cables.
- Remove the negative battery distribution wire from the ground stud to
the left of the radiator.
- Remove the fuse/relay center cover and remove the positive battery distribution
wire.
- Remove the battery cable harness retainer clips from the body.
- Raise the vehicle.
- Remove the remaining harness clips.
- Remove the negative cable from the engine block stud.
- Remove the positive cable from the starter motor solenoid.
- Remove the cable assembly.
- Install the cable assembly and push the retaining
clips into the frame. The new cable will have an added retainer clip that will hold
the cable back from making contact with the steering linkage as seen in illustration
above.
- Install the negative cable and stud to the engine block.
Tighten
Tighten the negative cable stud to engine block
to 40 N·m (29 lb ft).
- Install the positive cable to the start motor solenoid.
Tighten
Tighten the positive cable to starter motor solenoid
to 9 N·m (80 lb in).
- Lower the vehicle.
- Install the positive cable to the stud at the fuse / relay center .
Tighten
Tighten the nut to 9 N·m (80 lb in).
- Install the cover.
- Install the negative cable ground lead to the radiator support.
Tighten
Tighten the nut to 45 N·m (33 lb ft).
- Install the positive cable to the battery.
Tighten
Tighten the cable bolt to 15 N·m (11 lb ft).
- Install the negative cable to the battery .
Tighten
Tighten the bolt to 15 N·m (11 lb ft).
- Reset the clock and radio stations.
Parts Information
Part Number
| Description
|
15085788
| Cable, Battery POS, NEG Assembly
|
Parts are currently available from GMSPO.
Warranty Information
For vehicles repaired under warranty, use:
Labor Operation
| Description
| Labor Time
|
J7702
| Battery Cable Assembly - Replace
| 0.7 hr
|