GM Service Manual Online
For 1990-2009 cars only

Disassembly Procedure

Tools Required

J 8059 Snap Ring Pliers


    Object Number: 243155  Size: SH
  1. Place protective covers over the vise jaws.
  2. Place the halfshaft in the vise.

  3. Object Number: 243157  Size: SH
  4. Use a hand grinder to cut through the swage ring (4). Do not damage the outer race (1).

  5. Object Number: 243160  Size: SH
  6. Slide the boot down the halfshaft bar (4) and away from the CV joint outer race (1). Wipe all of the grease away from the face of the CV joint.
  7. Find the halfshaft bar retaining snap ring (2), which is located in the inner race (3). Spread the snap ring (2) ears apart using J 8059 (or equivalent).
  8. Pull the CV joint and the CV joint boot from the halfshaft bar (4). Discard the old CV joint boot.

  9. Object Number: 211933  Size: SH
  10. Place a brass drift against the CV joint cage (1).
  11. Tap gently on the brass drift with a hammer in order to tilt the cage (1).
  12. Remove the first chrome alloy ball (2) when the CV joint cage (1) tilts.
  13. Tilt the CV joint cage (1) in the opposite direction to remove the opposing chrome alloy ball (2).
  14. Repeat this process to remove all six of the balls.

  15. Object Number: 214946  Size: SH
  16. Pivot the CV joint cage (4) and the inner race 90 degrees to the centerline of the outer race (1). At the same time, align the cage windows (3) with the lands of the outer race (2).
  17. Lift out the cage (4) and the inner race.

  18. Object Number: 214947  Size: SH
  19. Remove the inner race (1) from the cage (2) by performing the following steps:
  20. 14.1. Rotate the inner race (1) 90 degrees to the centerline of the cage (2).
    14.2. Rotate the inner race (1) until one of the lands project through a cage window.
    14.3. Remove the inner race (1) from the cage (2).
  21. Clean the following items thoroughly with cleaning solvent. Remove all traces of old grease and any contaminates.
  22. • The inner and outer race assemblies
    • The CV joint cage
    • The chrome alloy balls
  23. Dry all the parts.
  24. Check the CV joint assembly for unusual wear, cracks, or other damage.
  25. Replace any damaged parts.
  26. Clean the halfshaft bar. Use a wire brush to remove any rust in the boot mounting area (grooves).

Assembly Procedure

    • J 35910 Seal Clamp Tool
    • J 36652 Split Plate Swage Tool

    Object Number: 214951  Size: SH
  1. Inspect all of the parts for unusual wear, cracks, or other damage. Replace the CV joint assembly if necessary.
  2. Put a light coat of the recommended grease on the inner (6) and the outer race (8) grooves.

  3. Object Number: 214947  Size: SH
  4. Hold the inner race (1) at 90 degrees to the centerline of the cage (2).
  5. Align the lands of the inner race (1) with the windows of the cage (2).
  6. Insert the inner race (1) into the cage (2), by rotating the inner race (1) downward.

  7. Object Number: 214946  Size: SH
  8. Insert the cage (4) and inner race into the outer race (1).

  9. Object Number: 211933  Size: SH
  10. Place a brass drift against the CV joint cage (1).
  11. Tap gently on the brass drift with a hammer in order to tilt the cage (1).
  12. Install the first chrome alloy ball (2) when the CV joint cage (1) tilts.
  13. Tilt the CV joint cage (1) in the opposite direction to install the opposing chrome alloy ball (2).
  14. Repeat this process in order to install all six of the balls.

  15. Object Number: 386688  Size: SH
  16. Pack the CV joint boot (1) and the CV joint assembly with the grease supplied in the kit. The amount of grease supplied in this kit has been pre-measured for this application.
  17. Place the new small boot clamp (2) onto the CV joint boot.
  18. Slide the CV joint boot (1) onto the halfshaft bar.
  19. Position the small end of the CV joint boot into the joint boot groove (3) on the halfshaft bar.

  20. Object Number: 214026  Size: SH
  21. Secure the small boot clamp (1) using J 35910 (or equivalent), a breaker bar, and a torque wrench.
  22. Tighten
    Torque the small clamp (1) to 136 N·m (100 lb ft).

    Check the gap dimension on the clamp ear.


    Object Number: 243162  Size: SH
  23. Using your hand, pinch the new swage ring (1) into an oval shape.
  24. Slide the distorted swage ring (1) over the large diameter of the CV joint boot.

  25. Object Number: 243168  Size: SH

    Important: Be sure that the retaining ring side of the CV joint inner race faces the halfshaft bar (1) before installation.

  26. Slide the CV joint (2) onto the halfshaft bar (1). The retaining snap ring that is inside of the inner race engages in the halfshaft bar groove with a click when the CV joint is in the proper position.

  27. Object Number: 243170  Size: SH
  28. Slide the large diameter of the CV joint boot (1), with the large swage ring (2) in place, over the outside edge of the CV joint outer race (3).

  29. Object Number: 214033  Size: SH
  30. Mount J 36652
  31. Pull on the CV joint (1) to verify engagement.
  32. Important: Align the following items during this procedure:

       • The CV joint boot (3)
       • The housing
       • The swage ring (2)

  33. Position the CV joint end (outboard end) (1) of the halfshaft bar assembly in the bottom half of J 36652

  34. Object Number: 214030  Size: SH
  35. Install the top half of J 36652 onto the lower half of J 36652 , over the CV joint (1) and the CV joint boot (3).
  36. Align the swage ring and the swage ring clamp.
  37. Insert the bolts into J 36652 Hand tighten the bolts until the bolts are snug.
  38. Tighten
    Each bolt 180 degrees at a time. Tighten each bolt alternately until both sides of the top half of J 36652 touch the bottom half of J 36652

  39. Loosen the bolts and remove the halfshaft assembly from J 36652