Removal Procedure
- Raise the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
- Remove the transfer case assembly. Refer to Transfer Case Assembly Replacement .
- Use a suitable transmission jack stand to support the transmission.
- Remove the transfer case adapter mounting bolts.
- Remove the transfer case adapter.
- Remove the gasket from the transfer case.
- Remove the seal from the transfer case adapter.
Important: Use caution when removing the gasket from the transfer case. The transfer case is made out of Magnesium and will damaged easily.
Installation Procedure
- Install the new transfer case adapter seal.
- Install the transfer case adapter.
- Install the transfer case adapter mounting bolts.
- Install the transmission mount assembly.
- Install the new transfer case gasket.
- Install the transfer case assembly. Refer to Transfer Case Assembly Replacement .
- Lower the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
Important: DO NOT use any type of sealant or adhesive on the transfer case adapter seal.
Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
Tighten
Tighten the transfer case adapter mounting bolts to 55 N·m (40 lb ft).
Important: Do not reuse the old gasket if it is damaged, replaced it. DO NOT use any type of sealer in place of the gasket.
