Swing Out Window Replacement for Chevrolet Astro - 4WD 2003

Tools Required

J 34946 Window Pin Remover

Caution: Refer to Cracked Window Caution in the Preface section.

Caution: Refer to Glass and Sheet Metal Handling Caution in the Preface section.

1. Remove the swing out window latch screws.



2. Remove the swing out window hinge screws.
3. Remove the retainers.
4. Remove the bushings.
5. Remove the nuts.
6. Remove the swing out window from the opening with the aid of an assistant.



7. UseJ 34946 or equivalent in order to remove the pins.



8. Remove the swing out window latches from the window.
9. Remove the screws from the bearings.
10. Remove the bearings from the window.
11. Remove the nuts from the window.

1. Install the bearings to the window.
2. Install the bushings to the window.
3. Install the nuts to the window.

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

4. Install the screws to the bearing.

Tighten
Tighten the screws to the bearing to 2 N·m (27 lb in).




5. Install the latches to the window.



6. Use J 34946 in order to install the pins.
7. Install the window to the opening with the aid of an assistant.
8. Install the hinge nuts to the stationary window.
9. Install the bushings to the stationary window.
10. Install the retainers to the stationary window.



11. Install the hinge screws to the stationary window.

Tighten
Tighten the stationary window hinge screws to 1.6 N·m (1.4 lb in).

12. Install the stationary window latch screws.

Tighten
Tighten the stationary window latch screws to 3.5 N·m (1.6 lb in).