• | Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure. |
• | Review Strategy Based Diagnosis for an overview of the diagnostic approach. |
• | Diagnostic Procedure Instructions provide an overview of each diagnostic category. |
Circuit | Short to Ground | High Resistance | Open | Short to Voltage |
---|---|---|---|---|
Low Speed Cooling Fan Relay Control Circuit | P0480 | P0480 | P0480 | P0480 |
High Speed Cooling Fan Relay Control Circuit | P0481 | P0481 | P0481 | P0481 |
The engine control module (ECM) commands the fans ON in either high speed or low speed, depending on cooling requirements. In low speed, the fans are configured in series. In high speed, the fans are configured in parallel.
In low speed operation, the ECM applies ground to the coil side of the fan low relay. Voltage is applied directly to the left cooling fan through the switch side of the fan low relay, which is fed by the fan 1 fuse. The right fan is connected in series to the left fan through the de-energized fan control relay so that both operate at low speed.
In high speed operation, the ECM applies a ground to the coil side of the fan low relay, the fan control relay, and the fan high relay. Voltage is applied directly to the right cooling fan through the switch side of the relay, which is fed by the fan 2 fuse. The left cooling fan obtains voltage through the fan low relay and ground through the fan control relay.
The ECM monitors the low and high speed cooling fan relay control circuits for the following conditions:
• | Short to ground |
• | Short to voltage |
• | An open circuit |
If the ECM detects an improper voltage level on the low or high speed ECM driver circuits, then DTC P0480 or P0481 will set and the affected ECM driver will be disabled.
• | The battery voltage is between 9-18 volts. |
• | The engine speed is greater than 400 RPM. |
• | The commanded state of the output driver module (ODM) and the actual state of the control circuit do not match. |
• | The condition is present for more than 5 seconds. |
DTCs P0480 and P0481 are Type B DTCs.
DTCs P0480 and P0481 are Type B DTCs.
• | This test procedure requires that the vehicle battery has passed a load test and is completely charged. Refer to Battery Inspection/Test . |
• | When disconnecting electrical connectors or removing fuses and relays from a fuse block, always inspect the component electrical terminals for corrosion and the mating electrical terminals for tightness. |
• | Use the J 35616 for any test that requires probing the underhood fuse block terminals, component wire harness terminals, or the ECM wire harness connector terminals. |
Cooling Fan Description and Operation
Powertrain Diagnostic Trouble Code (DTC) Type Definitions
• | J 43244 Relay Puller Pliers |
• | J 35616 GM Approved Terminal Test Kit |
⇒ | If the test lamp does not illuminate, test the fan low relay coil voltage supply circuit for and open/high resistance. |
⇒ | If the test lamp remains illuminated with each command, test the relay coil control circuit for a short to ground. If the circuit tests normal, replace the control module. |
⇒ | If the test lamp does not illuminate, test the relay coil control circuit for and open or a short to voltage. If the circuit tests normal, replace the control module. |
⇒ | If the test lamp does not illuminate, test the fan high relay coil voltage supply circuit for and open/high resistance. |
⇒ | If the test lamp remains illuminated with each command, remove the fan control relay and retest. If the test lamp now turns ON and OFF with the fan control relay removed, replace the fan control relay. If the test lamp still remains illuminated when commanded ON and OFF, test the fan high relay coil control circuit for a short to ground. If the circuit tests normal, replace the control module. |
⇒ | If the test lamp does not illuminate, test the fan high relay coil control circuit for and open or a short to voltage. If the circuit tests normal, replace the control module. |
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
• | Control Module References for ECM replacement, setup, and programming |