Tools Required
J 39400-A Halogen Leak
Detector
Removal Procedure
- Recover the refrigerant. Refer to
Refrigerant Recovery and Recharging
.
- Remove the grille. Refer to
Grille Replacement
in Exterior Trim.
- Remove the tie bar to radiator brace bolts (1). Access the bolts
from the rear of the upper radiator support.
- Remove the lower bolts from the hood latch
support bracket.
- Remove the compressor discharge hose assembly
bolt from the condenser.
- Disconnect the compressor discharge hose assembly from the condenser.
- Remove the evaporator tube nut from the condenser.
- Disconnect the evaporator tube from the condenser.
- Remove the insulator retainer bolts and the upper insulator retainers.
- Remove the condenser from the vehicle.
Installation Procedure
Important: If replacing the condenser, add the refrigerant oil to the condenser. Refer
to
Refrigerant System Capacities
for system
capacity information.
- Install the condenser to the vehicle.
Notice: Refer to Fastener Notice in the Preface section.
- Install the upper insulator retainers and the insulator retainer bolts.
Tighten
Tighten the bolts to 2.4 N·m (21 lb in).
- Connect the evaporator tube to the condenser
using new sealing washers. Refer to
Sealing Washer Replacement
.
- Install the evaporator tube nut to the condenser.
Tighten
Tighten the nut to 16 N·m (12 lb ft).
- Connect the compressor discharge hose to the
condenser using new sealing washers. Refer to
Sealing Washer Replacement
- Install the compressor discharge hose nut to the condenser.
Tighten
Tighten the nut to 16 N·m (12 lb ft).
- Install the lower bolts to the hood latch
support bracket.
Tighten
Tighten the bolts to 9 N·m (80 lb in).
- Install the tie bar to radiator brace bolts (1). Access
the bolts from the rear of the upper radiator support.
Tighten
Tighten the bolts to 9 N·m (80 lb in).
- Install the grille. Refer to
Grille Replacement
in Exterior Trim.
- Evacuate and recharge the system. Refer to
Refrigerant Recovery and Recharging
.
- Leak test the fittings of the component using the J 39400-A
.