- Install the brake pedal and return spring
assembly to the bracket.
- Install the brake pedal pivot bolt.
Notice: Refer to Fastener Notice in the Preface section.
- Install the nut to the brake pedal pivot bolt.
Tighten
Tighten the nut to 30 N·m (22 lb ft).
- Hook the return spring (1) to the backside of the brake pedal assembly (2).
Important: The adjustable pedals cable assembly must be installed in its original position
and fastened with cable retaining clip to the top of the bracket. Make sure the cable
is not twisted or binding.
- Install the adjustable pedal cable to the accelerator pedal:
• | Insert the adjustable cable into the accelerator pedal assembly until
it is secured by the secondary locking tabs. |
• | Install and twist the cable housing to secure to the accelerator pedal
assembly. |
- Install the cable retaining clip to the
top of the bracket.
- Install the EAP assembly to the vehicle.
- Install the brake booster to its mounting position.
Important: Tighten the EAP bracket nuts (2) before tightening the top EAP bracket
bolt (1).
- Install the EAP bracket nuts (2) to the studs (3) at the bulkhead.
Tighten
Tighten the nuts to 25 N·m (18 lb ft).
- Install the top EAP bracket bolt (1).
Tighten
Tighten the bolt to 25 N·m (18 lb ft).
- Install the brake pedal pushrod (2)
and the stop lamp switch (4) to the brake pedal.
- Install the pushrod retaining clip (3) to the brake pedal pin (1).
- Connect the electrical connectors to the following components:
• | The adjustable pedals motor assembly |
• | The memory sensor connector (if equipped) |
• | The pedal position sensor |
• | The accelerator wiring harness connector |
- Position the replacement I/P reinforcement
brace and install the upper and lower bolts to maintain the position of the brace.
The lower bolt may be removed after the brace is in position.
Important: Do not allow the assembly tool speed to exceed 350 rpm on fasteners with an
adhesive patch.
- Install the upper I/P reinforcement brace nut to the bolt.
Tighten
Tighten the nut to 22 N·m (16 lb ft).
- Install the lower I/P reinforcement brace
bolt (1) to the EAP bracket.
Tighten
Tighten the bolt to 25 N·m (18 lb ft).
- Install the transmission range selector cable support bolt to the I/P reinforcement
brace.
Tighten
Tighten the bolt to 10 N·m (89 lb in).
- Install the steering column to the vehicle.
Refer to
Steering Column Replacement
in Steering
Wheel and Column.
Install the lower I/P reinforcement brace bolt (2) after the column is
in position.
- Connect the brake assist pump motor wiring harness and vacuum hose (if
equipped).
- Install the master cylinder to the brake booster. Refer to
Master Cylinder Replacement
in Hydraulic Brakes.
- Verify the operation of the adjustable pedals.