GM Service Manual Online
For 1990-2009 cars only

Step

Action

Values

Yes

No

1

Is there a heavy knock when the engine is hot and torque is applied?

--

Go to Step 2

System OK

2

Inspect the balancer and the pulley hub.

Is the balancer or the pulley hub broken?

--

Go to Step 3

Go to Step 4

3

Replace the broken balancer or the pulley hub.

Did you complete the replacement?

--

Go to Step 1

--

4

Inspect the accessory belts.

Are the belts too tight or nicked?

--

Go to Step 5

Go to Step 6

5

Replace and/or tension the belts to specifications, as necessary.

Did you complete the replacement?

--

Go to Step 1

--

6

Inspect the exhaust system.

Is the system grounded?

--

Go to Step 7

Go to Step 8

7

Reposition the system, as necessary.

Did you find and correct the condition?

--

Go to Step 1

--

8

Inspect the flywheel.

Is the flywheel cracked?

--

Go to Step 9

Go to Step 10

9

Replace the flywheel.

Did you complete the replacement?

--

Go to Step 1

--

10

Inspect the main bearing clearance.

Is the clearance more than the specified range?

0.026-0.046 mm (0.001-0.00181 in)

Go to Step 11

Go to Step 12

11

Replace the main bearings, as necessary.

Did you complete the replacement?

--

Go to Step 1

--

12

Inspect the rod bearing clearance.

Is the clearance more than the specified range?

0.019-0.07 mm (0.0007-0.0027 in)

Go to Step 13

System OK

13

Replace the rod bearings, as necessary.

Did you complete the replacement?

--

Go to Step 1

--