• | OTC 1726 (KM 412) Engine Overhaul Stand |
• | J 42492-A (KM 421-A) Timing Belt Adjuster |
• | J 45059 Angle Meter |
• | KM-470-B Angular Torque Gage |
• | J-36792 (KM 635) Crankshaft Rear Oil Seal Installer |
Important: Take extreme care to prevent any scratches, nicks, or damage to the camshafts.
Important: Take extreme care to prevent any scratches, nicks, or damage to the camshafts.
Caution: Refer to Safety Glasses Caution in the Preface section.
Notice: Refer to Fastener Notice in the Preface section.
Notice: Do not reuse crankshaft bearing cap bolts. Failure to replace the crankshaft bearing cap bolts can lead to crankshaft bearing cap bolt breakage or crankshaft bearing failure. A broken crankshaft bearing bolt can lead to extensive engine damage.
Tighten
Tighten the crankshaft bearing cap bolts to 50 N·m (37 lb ft). Using the
J 45059
(1) or the
KM-470-B
, tighten the crankshaft bearing cap bolts 45 degrees and another 15 degrees.
Tighten
Tighten the connecting rod bearing cap bolts to 25 N·m (18 lb ft). Using the
J 45059
or the
KM-470-B
, tighten the connecting rod bearing cap bolts another 30 degrees plus 15 degrees.
Tighten
Tighten the oil pump retaining bolts to 10 N·m (89 lb in).
Tighten
Tighten the oil pump/pickup tube bolts to 10 N·m (89 lb in).
Important: Install the oil pan within 5 minutes after applying the liquid gasket to the oil pan.
Tighten
Tighten the oil pan retaining bolts to 10 N·m (89 lb in).
Tighten
Tighten the rear timing belt cover bolts to 10 N·m (89 lb in).
Tighten
Tighten the timing belt automatic tensioner bolts to 25 N·m (18 lb ft).
Tighten
Tighten the timing belt idler pulley bolt to 40 N·m (30 lb ft).
Notice: Use extreme care when installing the camshaft not to nick, scratch, or damage the camshaft lobes or bearing surfaces.
Tighten
Tighten the intake camshaft gear bolt to 67.5 N·m (49 lb ft).
Tighten
Tighten the exhaust camshaft bolt to 67.5 N·m (49 lb ft).
Tighten
Tighten the valve cover nuts to 9 N·m (80 lb in).
Tighten
Tighten the engine cover bolts to 3 N·m (27 lb in).
Tighten
Tighten the upper and lower front timing belt cover bolts to 10 N·m (89 lb in).
Tighten
Tighten the power steering pump mounting bolts to 25 N·m (18 lb in).
Tighten
For Manual transaxles, tighten the flywheel bolts to 35 N·m (25 lb ft). Use the
J 45059
or
KM-470-B
to tighten the flywheel bolts 30 degrees plus 15 degrees. For the automatic transaxle, tighten the flexible plate bolts to 60 N·m (44 lb ft).