Removal Procedure
Important: The front longitudinal is joined to the apron panel and front panel, it forms
the base for the front suspension, engine, transaxle and others. Therefore, replacement
of the component affects the front wheel alignment and maintains the rigidity of the
front section. When assembling it, either use a jig or follow dimensions on the body
repair chart for positioning. It must be welded carefully.
Caution: Refer to Approved Equipment for Collision Repair Caution in the Preface section.
- Disable the SIR system. Refer to
Disabling the SIR System
in
SIR.
- Disconnect the negative battery cable.
- Remove all related panels and components.
- Repair as much of the damage as possible to factory specifications. Refer
to
Dimensions - Body
.
- Note the location and remove the sealers and anti-corrosion materials
from the repair area, as necessary. Refer to
Anti-Corrosion Treatment and Repair
in Paint
and Coatings.
Important: Do not damage any inner panels or reinforcements.
- Locate and drill out all factory welds. Note the number and location of the
welds for installation of the tie bar.
- Remove the damaged tie bar.
Installation Procedure
Important: If the location of the original plug weld holes can not be determined, space
the plug weld holes every 40 mm (1 1/2 in) apart.
- Drill 8 mm (5/16 in) plug weld holes in the service part as necessary
in the locations noted from the original panel.
- Prepare all mating surfaces as necessary.
- Apply 3M Weld-Thru Coating P/N 05916 or equivalent to all mating surfaces.
- Position the tie bar to the vehicle using 3-dimensional
measuring equipment. Clamp the tie bar into place.
- Plug weld accordingly.
- Clean and prepare all welded surfaces.
- Apply the sealers and anti-corrosion materials to the repair area, as
necessary. Refer to
Anti-Corrosion Treatment and Repair
in Paint and Coatings.
- Paint the repair area. Refer to
Basecoat/Clearcoat Paint Systems
in Paint and
Coatings.
- Install all related panels and components.
- Connect the negative battery cable.
- Enable the SIR system. Refer to
Enabling the SIR System
in SIR.