GM Service Manual Online
For 1990-2009 cars only
Table 1: Gap Chart
Table 2: Gap Chart
Table 3: Door Gap Chart

Front Panel


Object Number: 1308730  Size: LF

Points

Dimensions (mm)

Dimensions (in)

A

118.3

4.65

Important: Reference dimensions show the distance between the center of positioning holes shown in illustrations.

B

1,264.4

49.76

C

1,210.0

47.63

D

960.0

37.80

E

872.0

34.33

F

241.5

9.45

G

1,261.0

49.65

H

220.3

8.66

I

279.4

10.98

J

493.7

19.41

K

487.6

19.17

L

920.0

36.22

M

1,043.0

41.02

N

1,360.0

53.54

Engine Compartment


Object Number: 1308731  Size: LF

Points

Dimensions (mm)

Dimensions (in)

Important: Reference dimensions show the distance between the center of positioning holes shown in illustrations.

A

1,340

52.76

B

1,257

49.49

C

484.5

19.01

D

484.0

19.01

E

441.6

17.36

Back Panel Lower (Notch Back)


Object Number: 1308732  Size: LF

Points

Dimensions (mm)

Dimensions (in)

Important: Reference dimensions show the distance between the center of positioning holes shown in illustrations.

A

1,034

40.71

B

1,008

39.69

C

953

37.52

D

881

34.69

E

1,050.8

41.34

F

64

2.52

G

612

24.09

H

327

12.87

I

296

11.65

J

281

11.06

Hatch Back


Object Number: 1308733  Size: LF

Points

Dimensions (mm)

Dimensions (in)

Important: Reference dimensions show the distance between the center of positioning holes shown in illustrations.

A

1,049

41.30

B

933

36.73

C

466.5

18.35

D

740

29.13

E

246

9.69

F

133.4

5.24

G

59

2.32

H

1,372

54.02

I

1,503.5

59.17

J

1,050.8

41.34

K

525.4

20.67

L

125.4

4.92

M

50.4

1.97

N

376

14.80

O

514

20.24

P

662

26.06

Q

93

3.66

Side Outer (Three Door Hatch Back)


Object Number: 2055327  Size: MF

Points

Dimensions (mm)

Dimensions (in)

Important: Reference dimensions show the distance between the center of positioning holes shown in illustrations.

A

399.0

15.70

B

1,098.4

43.24

C

1,082.3

42.61

D

1,263.7

49.75

E

1,236.4

48.68

F

976.2

38.43

G

1,025.2

40.36

H

1,373.7

54.08

I

312.6

12.31

J

565.5

22.26

K

708.7

27.90

L

504.6

19.87

Side Outer (Five Door Hatch Back)


Object Number: 1308735  Size: MF

Points

Dimensions (mm)

Dimensions (in)

Important: Reference dimensions show the distance between the center of positioning holes shown in illustrations.

A

399.0

15.70

B

1,100.4

43.31

C

1,127.3

44.37

D

1,174.6

46.22

E

1,079.1

42.48

F

930.1

36.61

G

345.4

13.58

H

932.6

36.69

I

1,055.9

41.54

J

1,043.3

41.06

K

423.4

16.65

L

272.7

10.71

Notch Back


Object Number: 1308737  Size: MF

Points

Dimensions (mm)

Dimensions (in)

Important: Reference dimensions show the distance between the designated position and opposite position shown in illustrations, outside-to-outside.

A

399.0

15.70

B

1100.4

43.31

C

1127.3

44.37

D

1174.6

46.22

E

1079.1

42.48

F

1036.7

40.79

G

1025.1

40.35

H

345.4

13.58

I

1160.6

45.67

J

1131.5

44.53

K

395.3

15.55

L

345.8

13.58

Frame Door Opening - Front (Notch Back)


Object Number: 1263034  Size: MF

Points

Dimensions (mm)

Dimensions (in)

Important: Reference dimensions show the distance between the center of positioning holes shown in illustrations.

1

1,385.6

54.53

2

1,356.4

53.39

3

1,292.21

50.87

4

1,211.4

47.68

5

1,148

45.20

6

1,144.4

45.04

7

1,098.4

43.23

8

1,226.8

48.27

9

1,392

54.80

10

1,403

55.24

11

1,405.4

55.31

12

1,405.4

55.31

13

1,405.4

55.31

Frame Door Opening - Rear (Notch Back)


Object Number: 1263034  Size: MF

Points

Dimensions (mm)

Dimensions (in)

Important: Reference dimensions show the distance between the center of positioning holes shown in illustrations.

1

1,403.4

55.24

2

1,396

54.96

3

1,222.6

48.11

4

1,085.6

42.72

5

1,081.6

42.56

6

1,095.4

43.11

7

1,173.8

46.18

8

1,303.6

51.30

9

1,344.6

52.91

10

1,368.4

53.86

11

1,394.8

54.88

12

1,405.4

55.31

13

1,405.4

55.31

Hatch Back(Three Door) - Front Door Opening


Object Number: 2055328  Size: MF

Points

Dimensions (mm)

Dimensions (in)

Important: Reference dimensions show the distance between the center of positioning holes shown in illustrations.

1

1,393.0

54.84

2

1,355.2

53.35

3

1,295.6

51.01

4

1,189.2

46.82

5

1,133.6

44.63

6

1,108.2

43.63

7

1,110.2

43.71

8

1,200.2

47.25

9

1,385.0

54.53

10

1,399.4

55.09

11

1,404.0

55.28

12

1,404.0

55.28

13

1,404.0

55.28

Hatch Back(Five Door) - Front Door Opening


Object Number: 1263035  Size: MF

Points

Dimensions (mm)

Dimensions (in)

Important: Reference dimensions show the distance between the center of positioning holes shown in illustrations.

1

1,385.6

54.53

2

1,356.4

53.39

3

1,292.21

50.87

4

1,211.4

47.68

5

1,148

45.20

6

1,144.4

45.04

7

1,098.4

43.23

8

1,226.8

48.27

9

1,392

54.80

10

1,403

55.24

11

1,405.4

55.31

12

1,405.4

55.31

13

1,405.4

55.31

Hatch Back(Three Door) - Rear Door Opening


Object Number: 2055328  Size: MF

Points

Dimensions (mm)

Dimensions (in)

Important: Reference dimensions show the distance between the center of positioning holes shown in illustrations.

14

1,453.2

57.21

15

1,344.0

52.91

16

1,192.2

46.94

17

1,187.6

46.76

18

1222.6

48.13

19

1,395.8

54.95

20

1,439.2

56.66

Hatch Back(Five Door) - Rear Door Opening


Object Number: 1263035  Size: MF

Points

Dimensions (mm)

Dimensions (in)

Important: Reference dimensions show the distance between the center of positioning holes shown in illustrations.

1

1,403.4

55.24

2

1,396

54.96

3

1,222.6

48.11

4

1,086.6

42.72

5

1,081.6

42.56

6

1,080

42.52

7

1,173.8

46.18

8

1,304.2

51.34

9

1,343.2

52.87

10

1,368.2

53.86

11

1,394.8

54.88

12

1,405.4

55.31

13

1,405.4

55.31

Windshield and Rear Glass (Hatch Back)


Object Number: 1308738  Size: LF

Points

Dimensions (mm)

Dimensions (in)

Important: Reference dimensions show the distance between the center of positioning holes shown in illustrations.

A

1,106

43.54

B

1,426

56.14

C

1,398

54.84

D

703

27.68

E

1,021

40.20

F

1,226

48.27

G

348

15.12

H

1,328

52.28

Notch Back


Object Number: 1308740  Size: LF

Points

Dimensions (mm)

Dimensions (in)

Important: Reference dimensions show the distance between the center of positioning holes shown in illustrations.

A

1,106

43.54

B

1,426

56.14

C

1,398

54.84

D

703

27.68

E

959.2

37.76

F

1,155

45.47

G

504.7

19.84

H

1,125.3

44.29

Gap Chart - Hatch Back


Object Number: 1308741  Size: MF

Gap Chart

Description

Location

Gap

Description

Location

Gap

Important: Inspect for the following Items:

   • Proper installation.
   • Clearance and level differences of main body, exterior panels, lamps and bumper.
   • Waterleaks in passenger and luggage compartment.

Hood - Radiator Grille

A

4.7 + 0.5 mm (0.185 + 0.020 in)

Tailgate - Tail Lamp

F

3.4 ± 1 mm (0.134 ± 0.039 in)

Hood - Fender

B

2.4 ± 0.5 mm (0.094 ± 0.020 in)

Side Outer - Tailgate

G

4.0 ± 1 mm (0.157 ± 0.039 in)

Hood - Headlamp

C

4.8 ± 0.5 mm (0.189 ± 0.020 in)

Hood - Front Bumper

H

5.0 ± 1 mm (0.200 ± 0.039 in)

Tailgate - Tailgate Glass

D

4.0 ± 1 mm (0.157 ± 0.039 in)

Side Outer - Rear Bumper

I

2.0 ± 0.5 mm (0.078 ± 0.020 in)

Tailgate - Roof

E

5.09 ± 1 mm (0.232 ± 0.039 in)

Tailgate - Rear Bumper

J

5.0 ± 1 mm (0.200 ± 0.039 in)

Gap Chart - Notch Back


Object Number: 1308744  Size: MF

Gap Chart

Description

Location

Gap

Description

Location

Gap

Important: Inspect for the following Items:

   • Proper installation.
   • Clearance and level differences of main body, exterior panels, lamps and bumper.
   • Waterleaks in passenger and luggage compartment.

Trunk Lid - Side Outer

A

3.0 + 1 mm (0.118 + 0.039 in)

Trunk Lid - Rear Bumper

C

0.50 + 0.50 mm (0.020 + 0.020 in)

Trunk Lid - Tail Lamp

B

4.0 + 1 mm (0.157 + 0.039 in)

Fuel Filler Door - Side Outer

D

3.0 + 0.50 mm (0.118 + 0.020 in)

Gap Chart - Doors


Object Number: 1308745  Size: LF

Door Gap Chart

Description

Location

Gap

Description

Location

Gap

Important: Inspect for the following Items:

   • Proper installation.
   • Clearance and level differences of main body, exterior panels, lamps and bumper.
   • Waterleaks in passenger and luggage compartment.

Fender - Front Door

A

3.5 + 1.0 mm (0.148 + 0.039 in)

Rear Door - Rocker Panel

F

5.0 ± 1 mm (0.200 ± 0.039 in)

Front Door - Rocker Panel

B

5.0 ± 1 mm (0.200 ± 0.039 in)

Rear Door - Roof

G

4.0 ± 1 mm (0.157 ± 0.039 in)

Front Door - Windshield Pillar

C

4.0 ± 1 mm (0.157 ± 0.039 in)

Rear Door - Side Outer

H

3.5 + 1.0 mm (0.148 + 0.039 in)

Front Door - Side Outer

D

4.0 ± 1 mm (0.157 ± 0.039 in)

Rear Door - Rear Quarter Upper Trim Panel

I

4.0 ± 1 mm (0.157 ± 0.039 in)

Front Door - Rear Door

E

4.0 ± 1 mm (0.157 ± 0.039 in)

--

--

--

Floor Pan (Three Door Hatchback)


Object Number: 2055329  Size: LF

Points

Dimensions (mm)

Dimensions (in)

Important: Reference dimensions show the distance between the center of positioning holes shown in illustrations.

A

712.7

28.06

B

836.7

32.94

C

1,170.0

46.06

D

1,560.5

61.43

Floor Pan (Notchback and Five Door Hatchback)


Object Number: 1308746  Size: LF

Points

Dimensions (mm)

Dimensions (in)

Important: Reference dimensions show the distance between the center of positioning holes shown in illustrations.

A

654

25.75

B

855.6

33.66

C

1,557.5

61.30

D

1,170

46.06

E

1,086.6

42.76

F

1,282

50.47

G

1,529.4

60.20

H

1,051.7

41.38

I

1,462

57.56

J

1,544

60.79

K

2,295

90.35