GM Service Manual Online
For 1990-2009 cars only

Headlamp Replacement Hatchback

Removal Procedure


    Object Number: 1248408  Size: SH
  1. Remove the radiator grille.
  2. Remove the headlamp mounting bolts.
  3. Disconnect the electrical connectors.

  4. Object Number: 1248409  Size: SH
  5. Remove the headlamp assembly.
  6. Remove the cap concealing the headlamp bulb.
  7. Disconnect the headlamp bulb electrical connector.
  8. Remove the retaining wire.
  9. Remove the headlamp bulb.

Installation Procedure


    Object Number: 1248409  Size: SH
  1. Install the headlamp bulb.
  2. Install the retaining wire.
  3. Connect the headlamp bulb electrical connector.
  4. Install the cap concealing the headlamp bulb.

  5. Object Number: 1248408  Size: SH
  6. Connect the electrical connectors.
  7. Notice: Refer to Fastener Notice in the Preface section.

  8. Install the headlamp assembly with the bolts.
  9. Tighten
    Tighten the headlamp assembly bolts to 6 N·m (53 lb in).

  10. Install the radiator grille.

Headlamp Replacement Notchback

Removal Procedure


    Object Number: 1248410  Size: SH
  1. Remove the radiator grille.
  2. Remove the headlamp mounting bolts.
  3. Disconnect the electrical connectors.

  4. Object Number: 1248412  Size: SH
  5. Remove the headlamp assembly.
  6. Remove the cap concealing the headlamp bulb.
  7. Disconnect the headlamp bulb electrical connector.
  8. Remove the retaining wire.
  9. Remove the headlamp bulb.

Installation Procedure


    Object Number: 1248412  Size: SH
  1. Install the headlamp bulb.
  2. Install the retaining wire.
  3. Connect the headlamp bulb electrical connector.
  4. Install the cap concealing the headlamp bulb.

  5. Object Number: 1248410  Size: SH
  6. Connect the electrical connectors.
  7. Notice: Refer to Fastener Notice in the Preface section.

  8. Install the headlamp assembly with the bolts.
  9. Tighten
    Tighten the headlamp assembly bolts to 6 N·m (53 lb in).

  10. Install the radiator grille.