GM Service Manual Online
For 1990-2009 cars only

System Description

A restricted or blocked evaporative emission (EVAP) vent path is detected by the control module commanding the purge valve ON (open) and the vent valve ON (closed) allowing a vacuum to be applied to the EVAP system. Once a calibrated vacuum level has been reached, the control module commands the purge valve OFF (closed) and the vent valve OFF (open) while monitoring the fuel tank pressure (FTP) sensor for a decrease in vacuum. If the vacuum does not decrease to near 0 inches H2O in a calibrated time, DTC P2422 will set.

The following table illustrates the relationship between the ON and OFF states, and the OPEN or CLOSED states of the EVAP canister purge and vent valves.

Control Module Command

EVAP Canister Purge Valve

EVAP Canister Vent Valve

ON

Open

Closed

OFF

Closed

Open

DTC Descriptor

This diagnostic procedure supports the following DTC:

DTC P2422 Evaporative Emissions (EVAP) Vent System Performance

Conditions for Running the DTC

    • Before the engine control module (ECM) can report DTC P2422 failed, DTCs P0441, P0442, and P0456 must run and pass.
    • DTCs P0106, P0107, P0108, P112, P0113, P0117, P0118, P0122, P0123, P0131, P0132, P0133, P0134, P0135, P0137, P0138, P0140, P0141, P0201, P0202, P0203, P0204, P0300, P0402, P0404, P0405, P0406, P0443, P0452, P0453, P0462, P0463, P0488, P0502, P0506, P0507, P2195, and P2196 are not set.
    • The ignition 1 voltage is between 11-16 volts.
    • The barometric pressure (BARO) is more than 72 kPa.
    • The engine coolant temperature (ECT) and the intake air temperature (IAT) at start-up are between -5°C and +40°C (+23°F and +140°F).
    • The purge enable time is less than 360 seconds.
    • The fuel level is between 24-94 percent.
    • The start-up IAT minus the start-up ECT is within 12°C (22°F).
    • The start-up ECT minus start-up IAT is within 50°C (90°F).
    • DTC P2422 runs once an ignition cycle when the above conditions are met.

Conditions for Setting the DTC

    •  FTP is more than 9.3 mm Hg (5 inches H2O) or less than -4.7 mm Hg (-2.5 inches H2O) at cold engine start-up.
    •  The above condition is present for at least 2 seconds.

Action Taken When the DTC Sets

    • The control module illuminates the malfunction indicator lamp (MIL) on the second consecutive ignition cycle that the diagnostic runs and fails.
    • The control module records the operating conditions at the time the diagnostic fails. The first time the diagnostic fails, the control module stores this information in the Failure Records. If the diagnostic reports a failure on the second consecutive ignition cycle, the control module records the operating conditions at the time of the failure. The control module writes the operating conditions to the Freeze Frame and updates the Failure Records.

Conditions for Clearing the MIL/DTC

    • The control module turns OFF the malfunction indicator lamp (MIL) after 3 consecutive ignition cycles that the diagnostic runs and does not fail.
    • A current DTC, Last Test Failed, clears when the diagnostic runs and passes.
    • A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other emission related diagnostic.
    • Clear the MIL and the DTC with a scan tool.

Diagnostic Aids

An intermittent condition could be caused by a damaged EVAP vent housing, a temporary blockage at the EVAP vent valve inlet or a pinched vent hose. A blockage in the vent system will also cause a poor fuel fill problem.

Test Description

The number below refers to the step number on the diagnostic table.

  1. This test determines if the FTP sensor is operating correctly.

Step

Action

Values

Yes

No

Schematic Reference: Evaporative Emissions Hose Routing Diagram

1

Did you perform the Diagnostic System Check - Engine Controls?

--

Go to Step 2

Go to Diagnostic System Check - Engine Controls

2

Did DTC P0443, P0449, P0452 or P0453 set?

--

Go to Diagnostic Trouble Code (DTC) List

Go to Step 3

3

Inspect the evaporative emission (EVAP) system for the following conditions:

    • Raise the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
    • A damaged EVAP vent valve
    • A pinched EVAP vent hose

Did you find and correct the condition?

--

Go to Step 14

Go to Step 4

4

  1. Disconnect the purge line from the EVAP purge valve.
  2. Turn ON the ignition, with the engine OFF.
  3. With a scan tool, observe the fuel tank pressure parameter.

Does the scan tool indicate fuel tank pressure near the specified value?

0 in H2O

Go to Step 5

Go to Step 8

5

Important: DO NOT exceed the specified value in this step. Exceeding the specified value may produce incorrect test results.

  1. Turn OFF the ignition.
  2. Reconnect all previously disconnected hardware.
  3. Connect the J 41413-200 Evaporative Emission System Tester (EEST) power supply clips to a known good 12-volt source.
  4. Remove the fuel tank filler cap.
  5. Install the GE-41415-50 Fuel Tank Cap Adapter to the fuel fill pipe.
  6. Install the fuel tank filler cap to the GE-41415-50 .
  7. Turn the nitrogen/smoke valve on the EEST to NITROGEN.
  8. Turn ON the ignition, with the engine OFF.
  9. With a scan tool, seal the EVAP system.
  10. Use the remote switch to activate the J 41413-200 and pressurize the fuel tank with nitrogen.
  11. Observe the FTP sensor parameter on the scan tool and continue to introduce nitrogen until the first specified value is indicated.
  12. With a scan tool, command the EVAP vent valve OFF.

Does the scan tool indicate fuel tank pressure near the second specified value?

5 in H2O

0 in H2O

Go to Diagnostic Aids

Go to Step 6

6

Disconnect the EVAP vent hose from the EVAP vent valve.

Does the scan tool indicate fuel tank pressure near the specified value?

0 in H2O

Go to Step 10

Go to Step 7

7

Disconnect the EVAP vent hose from the EVAP canister.

Does the scan tool indicate fuel tank pressure near the specified value?

0 in H2O

Go to Step 13

Go to Step 11

8

With a scan tool, observe the fuel tank pressure sensor voltage.

Is the fuel tank pressure (FTP) sensor voltage more than the specified value?

4.3 V

Go to DTC P0453

Go to Step 9

9

Test for poor connections at the harness of the FTP sensor. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 14

Go to Step 12

10

Replace the EVAP vent valve. Refer to Evaporative Emission Canister Vent Solenoid Valve Replacement .

Did you complete the replacement?

--

Go to Step 14

--

11

Replace the EVAP canister. Refer to Evaporative Emission Canister Replacement .

Did you complete the replacement?

--

Go to Step 14

--

12

Replace the FTP sensor. Refer to Fuel Tank Pressure Sensor Replacement .

Did you complete the replacement?

--

Go to Step 14

--

13

Repair for a blockage in the EVAP vent hose.

Did you complete the repair?

--

Go to Step 14

--

14

Important: DO NOT exceed the specified value in this step. Exceeding the specified value may produce incorrect test results.

  1. Turn OFF the ignition.
  2. Reconnect all previously disconnected hardware.
  3. Connect the J 41413-200 power supply clips to a known good 12-volt source.
  4. Remove the fuel tank filler cap.
  5. Install the GE-41415-50 to the fuel fill pipe.
  6. Install the fuel tank filler cap to the GE-41415-50 .
  7. Turn the nitrogen/smoke valve on the EEST to NITROGEN.
  8. Turn ON the ignition, with the engine OFF.
  9. Command the EVAP vent solenoid closed with a scan tool.
  10. Use the remote switch to activate the J 41413-200 and pressurize the fuel tank with nitrogen.
  11. Observe the FTP sensor parameter on the scan tool and continue to introduce nitrogen until the first specified value is indicated.
  12. With a scan tool, command the EVAP vent valve OFF.

Does the scan tool indicate fuel tank pressure near the second specified value?

5 in H2O

0 in H2O

Go to Step 15

Go to Step 3

15

Observe the Capture Info with a scan tool.

Are there any DTCs that have not been diagnosed?

--

Go to Diagnostic Trouble Code (DTC) List

System OK