GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2009 🢒 Aveo 🢒 Engine 🢒 Engine Controls and Fuel - 1.2L 🢒 Exhaust Gas Recirculation Valve Pipe Replacement

Removal Procedure

    Object Number: 2042542 Size: SH
  1. Remove the EGR pipe retaining bolt from the intake manifold.
  2. Remove the EGR pipe retaining nuts (2) from the coolant outlet case.
  3. Remove the EGR pipe (1).

Installation Procedure

    Object Number: 2042542 Size: SH
  1. Install the EGR pipe (1).
  2. Install and tighten the EGR pipe retaining nuts (2) from the coolant outlet case.

    3. Caution: Refer to Fastener Caution in the Preface section.

  3. Install and tighten the EGR pipe retaining bolt from the intake manifold.
    4. • Tighten the exhaust gas recirculation pipe retaining nuts to 10 N·m (89 lb in).
    • Tighten the exhaust gas recirculation pipe retaining bolts to 22 N·m (16.2 lb in).